Contact Platform Support
Help CenterGirth Gear Segment for Heavy Machinery, 3.6m Diameter, 100mm Face Width, Alloy Steel
Product Spotlights
Related Products
-
Kiln Girth Gear for Rotary Cement Kiln, Custom Seal Design, Long Service LifeNegotiableMOQ: 1 Piece -
Durable Mill Girth Gear for Cement Ball Mill, Continuous Operation, Wear ResistantNegotiableMOQ: 1 Piece
-
High Strength Kiln Girth Gear, 35CrMo Material, HRC 55-60, Cement Rotary Kiln PartNegotiableMOQ: 1 Piece
-
One-Year Warranty Large Gear Ring, Mill Test Report Included, Standard CompliantNegotiableMOQ: 1 Piece
-
Large Gear Ring With Induction Hardening, 120 Teeth, 8m OD, for Cement Mill DrivesNegotiableMOQ: 1 Piece
Henan San Kuang Machinery Technology Co., Ltd. proudly presents our premium Girth Gear Segment designed for heavy machinery applications. With a diameter of 3.6 meters and a face width of 100 mm, this alloy steel gear segment is engineered to deliver reliable performance in demanding environments. As a dedicated manufacturer with a modern factory spanning 10,000–30,000 square meters and annual export values between US$2.5 million and US$5 million, we combine professional craftsmanship with global reach.
Product Overview
This girth gear segment is a critical component for rotary kilns, ball mills, crushers, and other heavy industrial equipment. Manufactured from high-quality alloy steel, it offers exceptional strength, wear resistance, and durability even under extreme loads and continuous operation. The segment design allows for easy installation, replacement, and maintenance, reducing downtime and overall operational costs.
Key Features & Technical Specifications
- Large Diameter (3.6 m): Ideal for large-scale rotating machinery, ensuring smooth power transmission and precise alignment.
- Face Width (100 mm): Provides ample contact surface for high torque transmission and load distribution.
- Alloy Steel Material: Heat-treated to achieve optimal hardness and toughness, suitable for abrasive and high-stress environments.
- Segment Design: Facilitates easy handling, transportation, and assembly, especially in confined spaces.
- High Precision: Manufactured with advanced CNC machining and quality control to ensure tooth profile accuracy and minimal backlash.
- Customizable Options: Tooth count, module, bore size, and mounting holes can be tailored to your specific equipment requirements.
- Surface Treatment: Available anti-corrosion coatings or hardened surfaces upon request.
Technical Parameters (Typical Values)
| Parameter | Value |
|---|---|
| Outside Diameter | 3.6 m |
| Face Width | 100 mm |
| Material | Alloy Steel (e.g., 42CrMo, 35CrMo, or similar) |
| Heat Treatment | Quenching & Tempering / Surface Hardening (optional) |
| Tooth Profile | Involute / Custom |
| Accuracy Grade | ISO 8-9 or higher (customizable) |
| Weight per Segment | Depends on design, typically 500–1500 kg |
Advantages & Customer Benefits
- Enhanced Durability: The alloy steel withstands shock loads and wear, extending service life and reducing replacement frequency.
- Reduced Downtime: Segment design enables quick field replacement without disassembling the entire gear ring.
- Cost-Effective: Compared to full-ring gears, segments are easier to manufacture, transport, and install, lowering total cost of ownership.
- Flexible Customization: We work closely with clients to match existing gear geometry and mounting interfaces.
- Global Logistics: Shipped from major ports (Shanghai, Lianyungang, Qingdao, Tianjin) with reliable packaging for international delivery.
Company Credentials & Trust
Since our establishment in 2022, Henan San Kuang Machinery Technology Co., Ltd. has grown into a trusted supplier for heavy machinery components. Our team of 51–100 experienced professionals operates a 10,000–30,000 m² factory equipped with modern machining and heat treatment facilities. We export to markets across North America, South America, Europe, Africa, Asia, and Oceania, with annual export sales of US$2.5–5 million. This gear segment has been successfully deployed in cement plants, mining operations, and power generation facilities worldwide. We commit to rigorous quality inspection at every stage – from raw material selection to final dimensional check – ensuring each segment meets your specifications.
FAQ
- Q: What is the typical lead time for a 3.6m diameter alloy steel girth gear segment? A: Standard lead time is approximately 60–90 days, depending on quantity and customization. Rush orders may be accommodated with prior arrangement.
- Q: Can you provide segments for an existing gear ring from a different manufacturer? A: Yes, we can reverse-engineer or match any existing geometry. Please provide a drawing or worn sample for precise replication.
- Q: What heat treatment do you recommend for heavy-load applications? A: We typically recommend quenching and tempering to achieve a hardness of 280–320 HB, which offers a balance between strength and toughness. Surface hardening is also available for extra wear resistance.
- Q: Do you offer any warranty or after-sales support? A: Yes, we provide a standard 12-month warranty against manufacturing defects. Our technical team is available for installation guidance and troubleshooting.
- Q: What is the shipping weight of one segment? A: The weight varies based on final design, but a typical segment for a 3.6m gear ring weighs between 800 and 1200 kg. We provide exact weight after design finalization.
- Q: Can the segments be coated for corrosion resistance? A: Yes, we can apply anti-rust paint, epoxy coating, or galvanizing as per your requirement. Please specify the environment (e.g., high humidity, chemical exposure) for optimal coating choice.
- Q: How do you ensure the tooth profile accuracy? A: We use CNC hobbing and gear grinding machines, followed by CMM inspection. Our quality control reports are available upon request.
- Q: What is the minimum order quantity for custom segments? A: For standard sizes, we accept single segment orders. For fully custom designs, a minimum of 2–4 segments per order may apply, depending on complexity.
We invite you to contact Henan San Kuang Machinery Technology Co., Ltd. for a quote or technical consultation. Our experienced engineers are ready to help you find the perfect girth gear solution for your heavy machinery. Choose reliability, choose San Kuang.
Send Inquiry to This Supplier
You May Also Like
-
Precision Machined Mill Girth Gear, ISO 6 Level Accuracy, Customizable Teeth ProfileNegotiableMOQ: 1 Piece
-
Girth Gear for Ball Mill in Mining Industry, 50-100tph Capacity, Reliable Drive SolutionUS$ 6000MOQ: 1 Combo
-
Custom Girth Gear, Technical Support and On-Site Installation Service, Standard CompliantUS$ 6000MOQ: 1 Combo
-
Alloy Steel Girth Gear With Hardened Teeth, Module 20, 200 Teeth, ISO Standard Compliant for Cement MillUS$ 6000MOQ: 1 Combo
-
Cast Steel Girth Gear, 5m Diameter, Helical Profile, Precision Machined for Rotary KilnUS$ 6000MOQ: 1 Combo
-
Split Girth Gear, 6.5m Outer Diameter, Customizable Module, For Cement Rotary KilnUS$ 6000MOQ: 1 Combo
-
Large Segment Girth Gear, 70mm Tooth Depth, 40Cr Material, Quenched and TemperedUS$ 6000MOQ: 1 Combo
-
Girth Gear With 12-Month Warranty, Complete Mill Test Report, Reliable SupplierUS$ 6000MOQ: 1 Combo
-
Forged Girth Gear, 34CrNiMo6 Material, Induction Hardening, Max Torque 5000kNmUS$ 6000MOQ: 1 Combo
-
Single Helical Girth Gear, Module 25, 150 Teeth, Rough and Finish Machined for Ball MillUS$ 6000MOQ: 1 Combo
