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Smart Power Meter Clear Observation Window Injection Mold IATF16949 Automated Robotic Extraction Plastic Tooling Indonesia
Product Spotlights
IATF16949 certified injection mold for smart power meter with clear observation window. Features automated robotic extraction for higher efficiency. Precision-engineered for high-volume production in Indonesia, with mirror-polished window area, long tool life (500K+ shots), and optional hot runner. Customizable cavity count and material selection. Reduce cycle time and scrap rate with our proven plastic tooling solution.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
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Application:
Other, Smart Power Meter Housing with Clear Window
Certification:
Other, IATF16949
Mold Material:
Tool Steel (P20/H13/738H optional)
Payment & Shipping
Payment Methods:
Port of Shipment:
Changzhou,Jiangsu
Delivery Detail:
30 days
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Application
Other, Smart Power Meter Housing with Clear Window
Certification
Other, IATF16949
Mold Material
Tool Steel (P20/H13/738H optional)
Mold Type
Injection Mold
Automation Feature
Robotic Extraction System
Cavity Number
1+1 Cavity (Customizable)
Surface Treatment
Nitriding / Polishing / Texture
Delivery Port
Jiangsu, Shanghai, Shenzhen
Changzhou Hongxinyutai Precision Mold Co., Ltd. is a professional manufacturer dedicated to high-precision injection molds since 2017. Our team of 51–100 skilled workers and a factory facility spanning 1,000–3,000 square meters allow us to deliver complex, high-quality tooling solutions for global clients. The Smart Power Meter Clear Observation Window Injection Mold we present is a prime example of our engineering excellence, designed for IATF16949 automotive-grade quality standards and integrated with automated robotic extraction to ensure seamless production in Indonesia and beyond.
This mold is purpose-built to manufacture smart power meter enclosures with a transparent observation window, enabling visual status checking without disassembling the device. By combining precision injection molding, robotic automation, and robust plastic tooling construction, we help our clients achieve consistent part dimensions, shorter cycle times, and reduced labor costs.
Product Features & Technical Specifications
- Smart Power Meter Design: The mold produces multi-cavity parts featuring a clear window insert for visual meter reading. The window area is formed using high-polish steel inserts to achieve optical clarity.
- IATF16949 Compliant Process: Our manufacturing workflow follows the strict quality management system required by automotive and metering industries, ensuring repeatable accuracy and traceability.
- Automated Robotic Extraction: The mold is equipped with ejector pin and robot compatibility. A pre-designed gripper interface allows robotic arms to safely remove the finished part and the clear window insert, reducing manual handling and scrap.
- Injection Mold Construction: Made from premium tool steel (options: P20, H13, 738H) with hardened surfaces for long service life (expected 500,000–1,000,000 shots under normal conditions).
- Plastic Tooling for Indonesia: The mold is designed to run on standard injection molding machines (120–200 ton) commonly available in Indonesian factories. Hot runner or cold runner systems are available upon request.
- Clear Observation Window Integration: The mold uses a two-shot or insert molding technique to bond transparent PC or acrylic window to the opaque ABS/PA housing, ensuring leak-proof and aesthetic finish.
Technical Parameters (Example Configuration)
| Mold Base Size | 500 × 500 mm (customizable) |
| Cavity / Core Steel | H13 (48–52 HRC) / P20 (30–34 HRC) |
| Number of Cavities | 1 cavity + 1 insert cavity (for window) |
| Gating System | Hot runner (Yudo / Hotsys optional) |
| Ejection System | Ejector pins + hydraulic core pull (for window undercut) |
| Cooling System | Conformal cooling channels (optimized for 12s cycle time) |
| Robot Interface | ISO 9409-1-50-4-M6 flange (compatible with FANUC, ABB, KUKA) |
| Mold Weight | ~1,200 kg |
Why Choose Our Smart Power Meter Mold?
- High Clarity Window: Mirror-polished window cavity surface (surface roughness Ra ≤ 0.05 μm) ensures perfect transparency for meter reading.
- Low Scrap Rate: Robotic extraction combined with precise temperature control reduces distortion and flash. Typical yield rate ≥ 98%.
- Short Lead Time: We complete mold design within 7 days and full manufacturing in 30–45 days, including T1 sample.
- Localized Support for Indonesia: Our molds are designed to be compatible with local injection molding machines and climate conditions (high humidity, tropical temp). We offer on-site installation and training assistance.
- IATF16949 Quality Assurance: Every mold undergoes CMM inspection, mold trial, and run-off test with our quality team. Full documentation (e.g., mold book, FMEA, control plan) provided.
Our injection mold for smart power meters with transparent observation window integrates automated robotic extraction, reducing cycle time while maintaining dimensional stability. The tooling is specifically engineered for high-volume production in markets like Indonesia, where reliable energy metering products are in demand.
Trusted by clients across North America, Southeast Asia, Europe, and Africa, Changzhou Hongxinyutai Precision Mold Co., Ltd. has delivered over 500 sets of precision molds since 2017. Our 51–100 dedicated employees and 2,000 m² factory ensure we meet deadlines without compromising quality. We ship through Jiangsu, Shanghai, and Shenzhen ports for efficient logistics worldwide.
Ready to upgrade your smart meter production? Contact us today with your part drawing or requirement. We provide free mold flow analysis and design optimization based on your specific injection molding machine parameters. Let’s build the perfect plastic tooling for your Indonesia project together!
Frequently Asked Questions
-
Q: What materials are used for the clear window? Can you use polycarbonate (PC)?
A: Yes, PC is the most common material for the transparent window. We also support acrylic (PMMA) or other clear polymers. The mold steel for the window area is polished to a high gloss to ensure optical clarity. -
Q: Is the mold compatible with standard injection molding machines in Indonesia?
A: Absolutely. We design mold bases and die heights to fit common 120–200 ton machines from manufacturers like Haitian, Chen Hsong, and Engel. We can also adapt the design for your specific machine make and model. -
Q: How does the robotic extraction work? Does the mold come with the robot?
A: The mold includes a standardized robot mounting pattern and ejector interfaces. We provide the mold with sensor connections for cycle synchronization, but the robot arm and end-of-arm tooling are supplied by the customer or a third party. We can recommend suitable robot specifications. -
Q: What is the typical mold lifespan for this product?
A: Depending on the injection material (e.g., ABS, PC/ABS, PA66) and maintenance, the mold can produce 500,000 to 1,000,000 cycles before needing major refurbishment. The window inserts may require replacement after 200,000–300,000 cycles. -
Q: Do you provide samples before mass production?
A: Yes. We provide T1 samples (first trial shots) for your approval. Usually, we send 50–100 samples for dimensional and visual inspection. Any adjustments are made before mass tooling release. -
Q: What certifications does your company hold?
A: Our manufacturing process is compliant with IATF16949 requirements. The specific mold quality certificates can be provided upon request. Note: Standard mold certification (e.g., material cert, surface hardness) is included. -
Q: Can you customize the mold for different meter sizes or window shapes?
A: Yes, our engineers can modify cavity design, gate location, and window geometry according to your 3D model. Typical changes (within 20% variation) are included in the initial design phase free of charge. -
Q: What is the typical delivery time and shipping method?
A: Standard delivery is 30–45 working days after design approval. We ship via LCL/FCL from Jiangsu, Shanghai, or Shenzhen ports. Air freight available for urgent projects (additional cost).
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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