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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., as a professional manufacturer with certification, proudly introduces our Skid Mounted Plug-Play Hydrochloric Acid Generator with Automatic Dosing. This innovative system is designed to produce high-purity hydrochloric acid on-site with minimal operator intervention, ensuring consistent quality and safety. The integrated automatic dosing feature guarantees precise acid concentration control, making it ideal for water treatment, chemical processing, and industrial cleaning applications. With our factory located in Tianjin, we offer reliable global shipping and dedicated after-sales support.
Our skid-mounted hydrochloric acid generator is a compact, turnkey solution that combines advanced electrolytic or chemical reaction technology with a plug-and-play design. It eliminates the need for complex field assembly — simply connect utilities and start producing acid immediately. The system is fully automated, reducing labor costs and human error while maximizing production efficiency.
Key Features & Benefits
True Plug-and-Play: Pre-assembled on a heavy-duty skid, pre-wired, and pre-piped. No onsite welding or complex integration required.
Automatic Dosing System: Real-time pH and conductivity monitoring automatically adjusts dosing pumps to maintain target acid concentration within ±1% accuracy.
High Efficiency: Patented reaction chamber design maximizes conversion rate, reducing raw material waste and energy consumption by up to 15% compared to traditional methods.
Corrosion-Resistant Construction: All wetted parts are made from high-quality FRP, PP, or PVDF, ensuring long service life even under harsh chemical environments.
Safety First: Equipped with multiple safety interlocks — leak detection, emergency shutdown, overpressure protection, and gas scrubber option.
Remote Monitoring: Optional IoT-based remote control via PLC and HMI, allowing operators to monitor and adjust parameters from a central control room or mobile device.
Flexible Capacity: Available in production capacities from 50 kg/h to 500 kg/h (higher on request), with modular design for easy expansion.
Low Maintenance: Self-cleaning filter and automatic purge cycle reduce downtime; all major components are easily accessible for routine checks.
Technical Specifications
| Specification | Details |
|---|---|
| Model | ZLN-HCl-Series |
| Production Capacity | 100 kg/h (adjustable) |
| Output Acid Concentration | 10% – 32% (by weight) |
| Raw Materials | Hydrochloric acid (30%) or chlorine + hydrogen (optional) |
| Power Supply | 380V / 50Hz, 3-phase (other voltages available) |
| Power Consumption | ≤ 30 kW |
| Control Interface | 7" color touch screen, PLC (Siemens or equivalent) |
| Skid Dimensions (L×W×H) | 3500 × 2200 × 2400 mm |
| Weight | Approx. 1800 kg |
| Operating Temperature | 5°C – 45°C |
How It Works
The system utilizes a controlled reaction between chlorine gas and hydrogen (or a dilute HCl feed) in a specialized reactor. The automatic dosing unit continuously adjusts the feed rates based on real-time concentration measurements from inline sensors. The resulting hydrochloric acid is then filtered and stored in an integrated tank. All process parameters are logged for quality assurance.
Application Areas
Water Treatment: pH adjustment, regeneration of ion exchange resins.
Chemical Industry: Production of chlorides, pickling of metals, catalyst regeneration.
Oil & Gas: Acidizing of wells, descaling of equipment.
Food Processing: Acid cleaning of tanks and pipelines (with food-grade materials).
Pharmaceuticals: Synthesis of active ingredients requiring high-purity acid.
Why Choose ZLN?
As a Tianjin-based manufacturer with over a decade of experience, ZLN Technology has delivered skid-mounted chemical generation systems to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and East Asia. Our certified production facilities ensure consistent quality, and our dedicated engineering team can customize the system to meet specific site conditions, utility requirements, and local regulations. We offer full commissioning support, training, and a two-year warranty on all major components.
With our plug-play design, you can start producing hydrochloric acid within hours of delivery — no special construction or lengthy installation needed. The automatic dosing system reduces chemical waste and operator oversight, lowering your total cost of ownership. Many clients have reported a return on investment within 12–18 months.
Frequently Asked Questions (FAQ)
What raw materials does the generator require?
The standard model uses dilute hydrochloric acid (30%) as feedstock. Alternatively, we can design a system that generates HCl from chlorine and hydrogen gases. Please advise your preferred raw material.How long does it take to install and start up?
Since it's skid-mounted and pre-commissioned, installation typically takes 1–2 days for utility connections (power, water, drainage). Our technician can supervise startup within a week.Can the acid concentration be adjusted on the fly?
Yes, the automatic dosing controller allows you to set the desired concentration between 10% and 32%, and the system will maintain it automatically.Is the system safe to operate?
Absolutely. The unit includes leak detectors, emergency stop, pressure relief valves, and a scrubber option for any fumes. All electrical components are IP54 rated.What is the maintenance schedule?
Daily: check pH reading, flow rates. Monthly: clean sensors, inspect pumps. Annually: replace seals and gaskets. The HMI provides maintenance reminders.Do you provide training for operators?
Yes, we include on-site training for up to 5 operators. We also offer remote support via video call.Can the generator be expanded for higher capacity later?
Our modular skid design allows adding parallel units. Contact our sales team for a scalable solution.What warranty do you offer?
Standard warranty is 2 years on all mechanical and electrical parts. Extended warranty plans are available.
Contact us today at Tianjin ZhuoLiNeng Technology for a quotation or technical consultation. Our team is ready to help you optimize your acid production process with a reliable, plug-play automatic dosing solution.
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