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Help CenterCNC 5-Axis Grinder With 8-Tool ATC and 0.0005mm Repeatability for Complex Parts
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Suzhou Excellence Intelligent Technology Co., LTD presents its CNC 5-Axis Grinder with 8-Tool ATC and 0.0005mm Repeatability, a precision machining solution designed for the most demanding complex parts. Since 2013, our company has been a trusted trading partner with an annual export value of US$5-10 million, shipping to over 15 major markets worldwide. This grinder combines 5-axis flexibility with an automatic tool changer and micron-level repeatability, ensuring your production runs efficiently with exceptional accuracy.
Whether you are grinding aerospace components, medical implants, or intricate molds, this machine delivers the repeatability you need to maintain tight tolerances. Our ISO9001-certified factory (3,000-5,000 sqm) ensures every unit meets rigorous quality standards before export. Let's explore the technical specifications and features that set this grinder apart.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Axis Configuration | 5-axis simultaneous (X, Y, Z, A, C) |
| Tool Magazine Capacity | 8 tools (HSK/ISO tapers, customizable) |
| Repeatability | 0.0005 mm (0.5 µm) |
| Positioning Accuracy | ±0.001 mm (optional enhanced) |
| Spindle Speed | Up to 12,000 rpm (available high-speed option) |
| Max Workpiece Weight | 300 kg (customizable upon request) |
| Control System | Siemens / Fanuc / Heidenhain (optional) |
| Machine Weight | Approx. 5,800 kg |
Detailed Product Features & Benefits
- 5-Axis Simultaneous Machining: Enables the grinding of complex 3D surfaces, undercuts, and angled features in a single setup. This reduces part handling and fixture costs, while improving overall accuracy.
- 8-Tool Automatic Tool Changer (ATC): The chain-type magazine stores up to 8 pre-set grinding wheels or drills. Tool changes occur in under 3 seconds, minimizing downtime and allowing unattended operation for small batch production.
- 0.0005 mm Repeatability: Achieved through precision linear guides, pre-loaded ball screws, and a closed-loop feedback system. This level of repeatability is ideal for high-precision industries such as mold making and aerospace.
- High Rigidity Cast Iron Structure: The machine bed is made from Meehanite cast iron with stress-relief treatment, ensuring thermal stability and vibration damping during heavy cuts.
- Intuitive CNC Control: User-friendly interface with graphic simulation and adaptive control algorithms. Operators can quickly program complex grinding cycles using built-in macros or CAM post-processors.
- Integrated Coolant & Filtration System: High-pressure coolant through the spindle (optional) and a magnetic paper filter keep the grinding zone clean, extending wheel life and surface finish quality.
- Safety & Environmental Compliance: Full enclosure with interlocking doors, splash guards, and mist extraction connection. CE certification available upon request.
- Modular Design for Customization: Options include a tailstock, steady rest, in-process gauging, and customized tool holders for special applications.
Application Examples
This grinder excels in producing:
- Impellers and blisks for turbochargers
- Medical bone drills and surgical guides
- Complex injection mold cores and cavities
- Gear cutting tools (hobs, shapers)
- Automotive connecting rods and camshafts
Why Choose Suzhou Excellence Intelligent Technology?
With over 11 years of experience in the CNC machine tool trading industry and an annual export value exceeding US$5 million, we have built strong partnerships with manufacturers in China and overseas. Our ISO9001-certified factory spans 3,000-5,000 square meters and is equipped with advanced testing equipment (e.g., laser interferometer, ballbar analyzer) to validate machine performance before shipment. We ship from major Chinese ports (Shanghai, Ningbo, Shenzhen, Qingdao) and offer flexible payment terms. Our after-sales support includes remote troubleshooting, spare parts availability, and optional on-site commissioning by our trained engineers.
Invest in a grinder that delivers consistent, repeatable results for your complex parts. Whether you are expanding capacity or upgrading existing equipment, the CNC 5-Axis Grinder with 8-Tool ATC and 0.0005mm repeatability is a reliable, cost-effective solution. Contact us today for a quotation or technical consultation – we are ready to help you achieve higher precision and productivity.
Frequently Asked Questions (FAQ)
- 1. What is the typical delivery time for this CNC 5-axis grinder?
- Standard delivery is 60-90 days after order confirmation, depending on configuration and factory workload. We can expedite for urgent orders with prior arrangement.
- 2. Can I customize the tool magazine to hold more than 8 tools?
- Yes, the ATC system is modular. We offer optional 12, 16, or 20-tool magazines. Please consult our sales team for detailed specifications and pricing.
- 3. Does the machine come with training or installation support?
- Yes, training is available either at our factory (for your personnel) or on-site at your facility (travel expenses apply). Remote support via video call is also included during the first year.
- 4. What materials can be ground with this machine?
- The grinder is suitable for hardened steel (up to HRC 65), carbide, ceramics, titanium alloys, and other materials commonly used in precision manufacturing. For very hard materials, we recommend using appropriate diamond or CBN wheels.
- 5. How do you ensure the 0.0005mm repeatability identical on all shipped machines?
- Every machine undergoes a 48-hour run-in test and is checked with a laser interferometer according to ISO 230-2 standard. Calibration certificates are provided upon request.
- 6. What power supply does the machine require?
- Standard electrical configuration is 3-phase 380V / 50Hz, but we can adapt to 220V/60Hz or other voltages with a transformer. Please specify your local power conditions when ordering.
- 7. Is there a warranty on the CNC 5-axis grinder?
- We offer a standard 12-month warranty covering all manufacturing defects. Extended warranty plans (up to 36 months) are available for purchase.
- 8. Can I visit your factory or see a demonstration video?
- Certainly. We welcome factory visits in Suzhou, China, and can arrange live demonstrations. For overseas customers, we can provide high-resolution video clips and remote online demonstrations via Zoom or Teams.
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