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Welcome to Tianjin ZhuoLiNeng Technology Co., Ltd. As a professional manufacturer with certification, we are proud to present our Hydrochloric Acid Synthesis Reactor featuring automatic control and designed specifically for processes requiring NaCl purity ≥ 89%. This reactor is engineered to efficiently produce high-purity hydrochloric acid by reacting chlorine and hydrogen gases, leveraging our years of expertise in chemical equipment manufacturing. With advanced automation, it ensures consistent product quality, enhanced safety, and reduced labor costs. Our reactor is already trusted by clients across North America, Europe, and Southeast Asia.
This synthesis reactor integrates a robust automatic control system that monitors and adjusts key parameters such as temperature, pressure, and flow rates in real time. The unit is built with corrosion-resistant materials to withstand the aggressive chemical environment. Whether for small-scale pilot plants or large industrial production, our reactor offers flexibility and reliability.
Key Features & Technical Specifications
| Feature | Specification / Benefit |
| Automatic Control System | PLC-based with touchscreen HMI; supports remote monitoring and data logging |
| Salt Purity Requirement | Operates stably with NaCl purity ≥ 89%, accommodating various raw salt sources |
| Material of Construction | Hastelloy C276, graphite, or PTFE-lined steel (customer choice) |
| Reaction Efficiency | Up to 99% conversion rate of chlorine and hydrogen gases |
| Safety Features | Integrated pressure relief valves, gas leak detectors, and emergency shutdown |
| Production Capacity | From 100 kg/day to 50,000 kg/day (customizable) |
| Control Accuracy | Temperature ±0.5°C, Pressure ±0.01 MPa, Flow ±0.5% |
Detailed Advantages for Your Production:
Consistent Product Quality: The automatic control system ensures stable reaction conditions, yielding hydrochloric acid with uniform concentration (30%–37% HCl as per customer requirements).
Energy Efficiency: Optimized heat exchange design reduces energy consumption by up to 20% compared to traditional reactors.
Easy Operation & Maintenance: User-friendly interface with alarm logs and maintenance reminders minimizes downtime.
Adaptability to Various Raw Materials: Designed to handle raw salt with NaCl ≥ 89%, even with minor impurities, without affecting performance.
Compliance with International Standards: Manufactured under quality management system; CE certification available on request.
Trust in Tianjin ZhuoLiNeng Technology
With over 10 years of experience in chemical reactor manufacturing, our company has supplied equipment to more than 30 countries. We hold certification and have a dedicated R&D team to customize solutions. Our factory is located in Tianjin, a major port city, ensuring efficient shipping to global destinations. We provide comprehensive after-sales support, including installation guidance and technical training. Choose our Hydrochloric Acid Synthesis Reactor to elevate your production efficiency and product purity. Contact us today for a quotation or technical consultation.
Frequently Asked Questions
Q1: What is the minimum NaCl purity required for this reactor?
A: The reactor is designed to work reliably with raw salt containing NaCl ≥ 89%. For salt purity below this level, please contact us for a customized design.
Q2: Can the reactor produce hydrochloric acid with concentration above 37%?
A: Our standard design produces HCl concentration in the range of 30%–37%. Higher concentrations are possible with additional absorption columns. Please discuss your specific needs with our engineers.
Q3: What materials are used for the reactor lining?
A: We offer options such as Hastelloy C276, graphite, and PTFE lining. The choice depends on your operating temperature, pressure, and corrosion requirements.
Q4: Is the automatic control system compatible with remote monitoring?
A: Yes, the PLC can be equipped with an Ethernet module for remote access via SCADA or cloud platforms (optional).
Q5: What safety certifications does the reactor have?
A: Our reactor is manufactured under quality system. CE certification and other international safety standards are available upon request.
Q6: What is the typical delivery time?
A: Standard lead time is 30–45 days after order confirmation, depending on configuration and capacity.
Q7: Do you provide installation and commissioning support?
A: Yes, we offer on-site installation guidance and training. Remote technical support is also available.
Q8: Can the reactor handle fluctuations in chlorine or hydrogen supply?
A: The control system automatically adjusts flow rates to maintain stable reaction conditions, accommodating minor fluctuations. For significant variations, we recommend upstream buffer tanks.
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