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Help CenterIndustrial Sodium Hypochlorite Generator System, Skid Mounted Plug-Play, Fully Automatic Control, 5%-15% Output, Low Salt Usage, NACL>89%
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer of electrochemical disinfection systems. Our skid-mounted, plug-and-play Industrial Sodium Hypochlorite Generator System is designed to deliver a reliable, on-site chlorine solution with minimal operator intervention. Fully automatic control, low salt usage (NaCl conversion efficiency >89%), and adjustable output concentration (5%–15%) make this system ideal for water treatment plants, industrial cooling loops, and municipal disinfection applications. Backed by quality management, ZLN systems ensure consistent performance and long service life.
Key Features & Technical Specifications
Skid-Mounted, Plug-Play Design: Factory-assembled and tested – simply connect power, water, and salt brine to start production. No on-site welding or complex piping required.
Fully Automatic PLC Control: Touch screen HMI with real-time monitoring of production rate, brine level, temperature, and chlorine concentration. Auto shutdown and alarm for abnormal conditions.
High Salt Conversion Efficiency (>89%): Advanced electrode technology and optimized electrolysis cell geometry reduce salt consumption and operational cost.
Adjustable Output Concentration (5%–15%): Flexible to meet different application needs – from low-dose disinfection to high-strength bleaching.
Durable Materials: Titanium electrodes coated with mixed metal oxide (MMO), corrosion-resistant PVC/UPVC piping, and stainless steel fittings.
Low Maintenance: Self-cleaning electrode polarity reversal system minimizes scaling. Brine filtration and automatic flushing extend electrode life.
Safety Features: Hydrogen gas venting, overpressure relief, leak detection, and emergency stop integrated as standard.
Wide Capacity Range: Available from 500 g/h to 50 kg/h equivalent chlorine production per hour – customized per project.
| Parameter | Specification |
| Output Concentration | 5% – 15% (as available chlorine) |
| Brine Flow Rate | 10 – 50 L/h (depending on model) |
| Power Consumption | 4.0 – 5.5 kWh per kg Cl₂ |
| Salt Conversion Efficiency | >89% (NaCl) |
| Operating Temperature | 5 – 40 °C |
| Electrode Material | Titanium + MMO coating |
| Control System | PLC + Touch screen, remote monitoring option |
Benefits for Your Operations
Eliminate hazardous chemical transportation: Generate sodium hypochlorite on-demand from common salt, reducing storage and logistics risks.
Lower total cost of ownership: High salt conversion efficiency and low power consumption save up to 20% on consumables compared to traditional systems.
Instant scalability: Skid-mounted design allows easy capacity expansion by adding additional units in parallel.
User-friendly operation: Fully automatic control reduces labor costs – one operator can manage multiple units remotely.
Consistent product quality: Stable concentration and minimal by-product formation (chlorate, bromate) due to precise process control.
Trust & Credibility
ZLN Technology is a manufacturer based in Tianjin, China, with over 10 years of experience in electrochemical systems. Our products are exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, Western Europe, and many other regions. We hold certification and have served projects in water utilities, food processing, and oil & gas industries. Our dedicated after-sales team provides remote technical support and spare parts globally. Every system undergoes a 72-hour factory performance test before shipment. With a strong domestic market presence and a growing international footprint, ZLN is your reliable partner for on-site chlorine generation.
Contact us today for a customized proposal – we can tailor the capacity, voltage, and control options to meet your site requirements. Let ZLN help you achieve safer, more efficient disinfection.
Frequently Asked Questions
Q1: What is the minimum space required for installation?
A: The skid footprint ranges from 3 m² to 8 m² depending on capacity. A clearance of 1 meter around the unit is recommended for maintenance.
Q2: Can the output concentration be adjusted in real time?
A: Yes, the PLC control allows you to set the desired concentration within the 5%–15% range. The system automatically adjusts brine flow and current to maintain the setpoint.
Q3: How often do the electrodes need to be replaced?
A: With proper maintenance and the self-cleaning feature, electrode life typically exceeds 5 years (or 15,000 hours of operation), depending on water hardness and brine quality.
Q4: Do you provide training on system operation?
A: Yes, we offer on-site commissioning and training for up to 3 operators. Remote video training is also available.
Q5: What type of salt is required?
A: Commercial food-grade NaCl with purity above 89% is recommended. Rock salt or solar salt can be used if dissolved and filtered properly.
Q6: Is the system compliant with international electrical standards?
A: The electrical components are CE and UL compliant upon request. We can adapt voltage (e.g., 220V/60Hz) and frequency for different regions.
Q7: What is the warranty period?
A: Standard warranty is 12 months from commissioning or 18 months from shipment, whichever comes first. Extended warranty plans are available.
Q8: How do you handle hydrogen gas generated during electrolysis?
A: The system is equipped with a forced ventilation unit and hydrogen sensor that triggers alarm if H₂ concentration exceeds 2% (lower explosive limit). A vent line is provided to discharge gas safely outdoors.
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