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Help CenterFully Automatic Control Caustic Soda Flake Production Line With PLC and Standard Compliant
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. As a professional manufacturer specializing in chemical processing equipment, we take pride in presenting our Fully Automatic Control Caustic Soda Flake Production Line. This advanced system is engineered to deliver consistent, high-purity caustic soda flakes using a PLC-based automation framework, while strictly adhering to standards. Designed for efficiency and reliability, our production line helps you reduce operational costs, minimize manual intervention, and achieve superior product quality across various applications.
Product Overview
Our caustic soda flake production line is a complete solution that converts liquid sodium hydroxide (caustic soda) into solid flake form through a continuous evaporation, cooling, and flaking process. The fully integrated PLC control system monitors key parameters such as temperature, concentration, and feed rate, ensuring stable operation and uniform product quality. The line is built with high-grade stainless steel to resist corrosion and meet food-grade or industrial-grade requirements.
Technical Specifications
| Parameter | Details |
| Raw Material | Liquid caustic soda (NaOH solution) |
| Output Capacity | 500 kg/h – 5000 kg/h (customizable) |
| Flake Size | 0.5 mm – 5 mm (adjustable) |
| Purity of Final Product | ≥ 99% |
| Main Material | Stainless Steel 304/316 |
| Power Supply | 380V/50Hz (other voltages available on request) |
| Control System | Siemens PLC with touch screen HMI |
| Warranty | 1 year (extended available) |
Key Features and Benefits
Full Automation: The PLC system manages start-up, shutdown, and continuous production without constant operator supervision. This reduces labor costs and human errors.
Energy Efficient: Optimized heat recovery and insulation design minimize energy consumption, lowering your operating expenses.
High Purity Output: Closed-loop control ensures consistent caustic soda concentration and flake quality, meeting industrial and pharmaceutical standards.
Easy Operation: The touch-screen HMI provides real-time data display, alarm history, and parameter adjustment. Operators can learn the system quickly.
Corrosion Resistance: All wetted parts are fabricated from high-quality stainless steel, extending equipment lifespan and reducing maintenance.
Flexible Capacity: The production line can be tailored from small-scale to large-scale to match your specific output requirements.
PLC Control System Details
The heart of this production line is the programmable logic controller, which integrates sensors and actuators throughout the system. Key functions include automatic temperature control of the evaporator, precise level control in the concentration tank, and synchronized flake thickness adjustment. The PLC also supports remote monitoring and data logging, allowing you to track production trends and improve process optimization. Optional upgrades such as SCADA integration or cloud connectivity are available upon request.
Quality Assurance & After-Sales Service
At Tianjin ZLN, we follow strict quality inspection procedures. Every production line undergoes a factory test run before shipment. We provide detailed installation guidance, commissioning support, and operator training. Our after-sales team offers quick response for spare parts and technical troubleshooting. With years of experience exporting to markets such as North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, and the Middle East, we have built a reputation for reliable supply chain management and customer satisfaction.
Why Choose Tianjin ZLN?
Manufacturing Expertise: We have been designing and building chemical processing lines for over a decade, with a dedicated R&D team.
Global Reach: Our equipment is used in more than 20 countries across all major continents.
Customization: We work closely with clients to adapt the production line to local raw material properties, power standards, and space constraints.
Competitive Pricing: Direct factory pricing and efficient production reduce your initial investment.
Frequently Asked Questions (FAQ)
Q1: What raw material does this production line require?
A1: It processes liquid caustic soda (sodium hydroxide solution) with a concentration between 30% and 50%. We can adjust pre-treatment steps for different concentrations.
Q2: Can I customize the production capacity?
A2: Yes, the line is designed with modular components, and the capacity can be tailored from 500 kg/h up to 5000 kg/h or more based on your needs.
Q3: What is the purity of the final caustic soda flakes?
A3: Our standard configuration produces flakes with ≥ 99% NaOH content. Higher purity options are available with additional refining steps.
Q4: How long is the delivery time?
A4: Typical lead time is 30–45 days after order confirmation, depending on the specific configuration and order volume.
Q5: Do you provide on-site installation assistance?
A5: Yes, we offer on-site commissioning and training services for an additional fee. Alternatively, remote guidance via video call is included.
Q6: What certifications does the equipment have?
A6: Our production line is manufactured under quality management system. Additional certifications such as CE or ATEX can be arranged for specific markets.
Q7: How do you ensure the equipment's durability in corrosive environments?
A7: All parts in contact with caustic soda are made of stainless steel 304 or 316, with special surface treatment to resist corrosion. We also provide optional anti-corrosion coatings.
Q8: What is the warranty period?
A8: We provide a standard one-year warranty covering manufacturing defects. Extended warranty plans are available for purchase.
Contact us today to discuss your specific requirements and receive a customized quotation. Our team is ready to support your project from initial consultation to after-sales service.
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