Compact Defect Creation Tool, 0.1N Load Accuracy, 0.001mm Depth Repeatability, USB Data Export
Product Spotlights
Welcome to Suzhou Excellence Intelligent Technology Co., LTD – your trusted partner for precision testing solutions. Since 2013, we have been serving global industries with reliable, high-performance instruments backed by ISO9001 certification. Our Compact Defect Creation Tool (Model CCT-100) is designed to deliver unparalleled accuracy in creating controlled defects on various surfaces, ideal for quality control, R&D, and failure analysis. With 0.1N load accuracy and 0.001mm depth repeatability, this tool ensures consistent, reproducible results that meet the most demanding specifications. The integrated USB data export feature simplifies data management and traceability, making it a must-have for laboratories and production lines alike.
Key Features & Benefits
- Ultra-High Precision – Load control within ±0.1N and depth repeatability of 0.001mm guarantee the creation of micro-defects with pinpoint accuracy, essential for calibration standards and quality benchmarks.
- Compact & Portable Design – Occupies minimal bench space, allowing easy integration into existing workflows. Lightweight (~8 kg) for convenient relocation between testing stations.
- User-Friendly Interface – 7-inch LCD touch screen with intuitive menu navigation. Pre-programmed test patterns (scratch, indentation, multi-pass) save time and reduce operator error.
- USB Data Export – Automatically records load, depth, and test parameters to a USB flash drive in CSV/PDF format. Perfect for generating audit-ready reports without manual data entry.
- Versatile Applications – Suitable for metals, plastics, coatings, ceramics, composites, and more. Commonly used to evaluate adhesion strength, scratch resistance, and surface durability.
- Durable Construction – Made from hardened stainless steel components with a robust frame, ensuring long service life even under continuous operation.
Technical Specifications
| Parameter | Specification |
| Load Range | 0.1 N – 50 N (customizable up to 100 N upon request) |
| Load Accuracy | ±0.1 N (over full range) |
| Depth Measurement Range | 0 – 5 mm (resolution 0.001 mm) |
| Depth Repeatability | 0.001 mm |
| Test Speed | 0.1 – 10 mm/min |
| Indenter Tip | Rockwell diamond (120° cone) or custom tip available |
| Data Interface | USB 2.0 (Type-A), supports FAT32 flash drives |
| Dimensions (L×W×H) | 400×300×450 mm |
| Weight | 8 kg |
| Power | 110–240 V AC, 50/60 Hz, 100 W |
Why Choose Our Compact Defect Creation Tool?
- Repeatable & Reliable – The closed-loop servo control system ensures consistent load application, eliminating human error. Ideal for creating standard defects for comparative studies.
- Efficient Workflow – Pre-set test recipes allow one-touch operation. The tool automatically returns to home position and prompts for the next test, boosting throughput.
- Comprehensive Software – Accompanying PC software (optional) enables remote control, real-time graph plotting, and advanced data analysis. Compatible with Windows 10/11.
- Global Support – With facilities in Suzhou (3,000–5,000 m² factory), we offer fast delivery to ports like Shanghai, Ningbo, Shenzhen, and Qingdao. Our service team provides prompt technical support and spare parts worldwide.
At Suzhou Excellence Intelligent Technology, we pride ourselves on delivering precision instruments that empower our clients. Our factory operates under ISO9001 quality management system, ensuring every unit undergoes rigorous calibration and testing before shipment. With an annual export value exceeding US$5 million, we have established a strong presence in North America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and the domestic market. Our dedicated R&D team continuously refines the CCT-100 based on customer feedback, making it a reliable choice for defect creation in both industrial and academic settings.
Why wait to improve your quality control? Contact us today to request a quote, arrange a demo, or discuss custom modifications. Our team is ready to assist you in selecting the perfect configuration for your specific testing needs. With competitive pricing and responsive after-sales service, Suzhou Excellence Intelligent Technology is your long-term partner in precision.
Frequently Asked Questions (FAQ)
-
Q: What types of defects can this tool create?
A: It can produce scratches, indentations, micro-cracks, and controlled wear patterns. The interchangeable tip (Rockwell diamond, Vickers, or custom) allows flexibility in defect geometry. -
Q: Is the tool suitable for soft materials like plastics or films?
A: Yes. The load range starts at 0.1 N, making it gentle enough for thin films, coatings, soft polymers, and even biological samples. We recommend using a microscope to verify defect dimensions. -
Q: How do I export data to USB?
A: Simply insert a FAT32-formatted USB drive into the front port. After each test, the system automatically saves a CSV file containing load, depth, time, and test parameters. For batch tests, all data is consolidated into a single file. -
Q: Can I create a defect with a specific depth and load?
A: Absolutely. The tool supports both load-controlled and depth-controlled modes. You can set a target load (e.g., 15 N) or a target depth (e.g., 0.050 mm), and the system will precisely stop at the desired value. -
Q: What is the warranty period?
A: Our standard warranty is 12 months from the date of shipment, covering any manufacturing defects. Extended warranty and calibration service are available upon request. -
Q: Do you provide training or technical support?
A: Yes. We offer free online video tutorials, user manuals in English, and remote assistance. On-site training can be arranged for bulk orders or at additional cost. -
Q: Can I integrate this tool with an existing automation system?
A: The USB data export is primarily for standalone use. For integration (e.g., with a robot or PLC), we offer a communication module (RS232/Ethernet) as an optional add-on. Please consult our sales team for details. -
Q: How long does delivery take?
A: Typical lead time is 15-20 working days for standard models. Express delivery can be arranged for urgent orders. We ship from major Chinese ports (Shanghai, Ningbo, Shenzhen, Qingdao) via sea or air, depending on your location.
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