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Help CenterSemi-Automatic Welded Wire Mesh Line, 220V Operation, Produces 1m Width Panels With Digital Control and On-Site Technical Training Support
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Anping Xinye Metal Wire Mesh Products Co., Ltd is a professional manufacturer with a modern factory covering 5,000–10,000 square meters and a dedicated team of 51–100 employees. We proudly present our Semi-Automatic Welded Wire Mesh Line — a reliable, efficient, and cost-effective solution for producing high-quality welded wire mesh panels up to 1 meter in width. With 220V operation, digital control, and on-site technical training support, this machine line is designed to empower your production with minimal downtime and maximum output.
Our welding line is built for manufacturers who demand consistent quality, easy operation, and long-term durability. Whether you are producing mesh for construction reinforcement, animal fencing, security screens, or industrial filtration, this line delivers uniform welds, precise spacing, and clean cut edges. Each unit is backed by our engineering team’s hands-on support, including installation guidance and operator training at your facility.
Key Features & Benefits
- Semi-automatic operation – balances productivity and labor cost, suitable for small to medium batch production.
- 220V power supply – convenient for most industrial and workshop environments without requiring high-voltage infrastructure.
- 1m panel width capacity – ideal for standard mesh panels used in construction and fencing markets.
- Digital control system – allows precise adjustment of mesh spacing, wire feed, and welding timing, reducing material waste.
- On-site technical training – our engineers will visit your site to train your operators, ensuring smooth startup and efficient daily operation.
- Robust frame construction – built with heavy-duty steel components for long service life and low maintenance.
- Adjustable wire diameter range – customizable to suit different wire gauges and mesh openings based on your product requirements.
- Easy die change – quick changeover between different mesh specifications enhances production flexibility.
- Safety interlocks – emergency stop buttons and protective guards comply with standard workshop safety practices.
- Low energy consumption – optimized welding transformer reduces power usage without compromising weld quality.
Technical Specifications
| Model | XY-SAW-1000 (standard configuration) |
| Operation Mode | Semi-automatic |
| Rated Voltage | 220V AC, single phase (three-phase optional upon request) |
| Max Panel Width | 1000 mm (1 meter) |
| Wire Diameter Range | 1.5 mm – 4.0 mm (customizable) |
| Mesh Opening Range | 25 mm × 25 mm to 200 mm × 200 mm (customizable) |
| Welding Transformer Capacity | 100 kVA (also available: 150 kVA) |
| Control System | Digital programmable logic controller (PLC) with touch screen interface |
| Welding Speed | Approx. 30–50 welds per minute (depending on mesh pitch) |
| Machine Dimensions | 4500 × 1800 × 1600 mm (L×W×H) approximate |
| Net Weight | Approx. 2500 kg |
| Warranty | 12 months standard; extended warranty available upon request |
Production Process & Operation
- Wire decoiling – the line accepts standard wire coils (from 300 kg to 800 kg per coil) with a wire straightening device integrated.
- Wire feeding and straightening – the straightener ensures each wire is flat and free of kinks before entering the welding section.
- Precise positioning – digital control adjusts the distance between longitudinal and transverse wires automatically.
- Welding – electrode wheels press and weld each intersection with controlled current and time, producing a secure metallurgical bond.
- Panel cutting – after welding, the mesh is cut to length using a hydraulic shear (manual cutting optional).
- Output and stacking – finished panels are conveyed to the stacking table, ready for packing or further processing.
The entire process can be operated by 2–3 workers after proper training, significantly reducing labor requirements compared to fully manual welding. The digital control panel allows operators to store up to 20 different product recipes, enabling quick changeover between different mesh sizes without wasting time on trial and error.
Why Choose Our Semi-Automatic Welded Wire Mesh Line?
- Cost-effective – A semi-automatic line is a balanced investment compared with fully automatic lines, offering lower initial cost and simpler maintenance.
- High flexibility – You can produce various mesh sizes just by adjusting the digital settings and changing the wire coil, expanding your product range.
- User-friendly – Operators with basic technical background can be trained quickly; our on-site training reduces the learning curve.
- Reliable after-sales service – Our factory in Hengshui, Hebei, China, has established a supply chain that ensures spare parts are available for quick delivery worldwide.
- Global shipping experience – We ship from Tianjin, Qingdao, and Shanghai ports, covering international logistics to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions.
Applications of Welded Mesh Panels Produced by This Line
Welded wire mesh panels manufactured with this equipment can be used in a wide range of industries:
- Construction – concrete reinforcement mesh, precast slab reinforcement, wall mesh.
- Fencing – security fences, garden fences, animal enclosures, chain-link alternative panels.
- Agriculture – poultry cages, pig pens, crop support trellises, hay bale enclosures.
- Industrial – machine guards, partition screens, storage cages, shelving backing.
- Transportation – road safety barriers, bridge reinforcement mesh, tunnel lining support.
- Other uses – filters, displays, decorative screens, window guards.
Because the line can be adjusted to produce different wire diameters and apertures, you can easily enter multiple market segments with one machine line.
Quality Control & After-Sales Support
As a manufacturer, we understand the importance of consistent quality. Our experienced quality control team inspects each machine before packing to ensure that all welding circuits, control panels, and mechanical parts are in proper working condition. We also provide:
- Detailed operation manual in English (and other languages upon request).
- Installation drawings and foundation advice.
- Remote technical support via video call for initial commissioning.
- On-site training included (travel expenses and accommodation for our engineer are covered by buyer, but the training service itself is free within the contract period).
- Spare parts kit including common consumables such as welding electrodes, springs, and sensors.
Our factory was established in 2020 but our core team has years of accumulated experience in the wire mesh machinery industry. We have built strong relationships with clients in markets such as Western Europe, Southern Europe, Southeast Asia, Africa, and the Middle East. We operate with a simple philosophy: provide reliable equipment, honest communication, and practical support that helps our customers grow their business.
If you are planning to start a welded wire mesh production line or upgrade an existing one, our semi-automatic model offers a smart balance of technology, cost, and ease of use. Contact us for more details about the machine, customized configurations, and current lead times. We welcome you to visit our factory in Hengshui, Hebei, China, to see the machine in operation and discuss your exact requirements.
Frequently Asked Questions (FAQ)
Q1: What is the installation time for this welded wire mesh line?
A: Installation is a straightforward process that typically takes 3–5 working days with our engineer’s guidance. However, time can vary depending on your site preparation and crane availability.
Q2: Can the line produce mesh panels wider than 1 meter?
A: Our standard design produces up to 1m panel width. If you need wider panels, we can customize the machine with a wider welding head and larger frame; please provide your specific requirement for a quote.
Q3: Does the machine require special electrical wiring or a three-phase power supply?
A: The standard version operates on 220V single phase, suitable for many workshops. But for larger wire diameters or higher production speeds, a three-phase version is also available. Our team can help you confirm depending on your local power infrastructure.
Q4: How many operators are needed to run the line?
A: Typically two to three operators are sufficient: one to load wire coils and feed, one to monitor the control panel and adjust settings, and one for stacking and packing finished panels.
Q5: What is the lifespan of the welding electrodes and how often do they need replacement?
A: Electrode life depends on the type of coating, wire material, and welding frequency. Under normal operating conditions with clean wire, electrodes may last for several million welds. We provide spare electrodes with the machine and advise when to replace them based on weld quality.
Q6: Can we produce galvanized wire mesh panels using this line?
A: Yes, you can use both black annealed wire and galvanized wire, as long as the zinc coating is thin enough to allow proper welding without excessive spattering. We can also recommend parameters for different wire coatings. For heavily galvanized wire, we suggest adjusting the welding current and time accordingly.
Q7: Do you offer an optional cross wire reinforcement feature for special mesh?
A: Yes, the machine supports different longitudinal and transverse wire diameters. For certain mesh types like stucco reinforcing mesh or masonry mesh, we can provide an optional wire feeder adjustment. This is best discussed during your specification review.
Q8: What about spare parts delivery for overseas clients?
A: We stock common spare parts and will arrange shipment via air express or sea freight depending on urgency. We also offer an optional spare parts package with your machine to minimize downtime during the first year of operation.
Contact us today to request a video demonstration or a factory tour. Let Anping Xinye Metal Wire Mesh Products Co., Ltd. be your long-term partner in wire mesh production.
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