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Help CenterStainless Steel Filter Screen 150 Micron Wedge Wire Design for High Pressure Service
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Anping Xinye Metal Wire Mesh Products Co., Ltd proudly introduces our Stainless Steel Filter Screen 150 Micron Wedge Wire Design for High Pressure Service. As a dedicated manufacturer based in Hengshui, Hebei, China, we combine precision engineering with robust welded wedge wire construction to deliver filtration screens that withstand extreme operating conditions. This filter screen is designed for high-pressure applications where reliable separation and long service life are non-negotiable. With a factory area of 5,000–10,000 square meters and a skilled team of 51–100 employees, we ensure every screen meets the performance demands of modern industrial processes.
Key Features & Technical Advantages
- Precise 150 Micron Filtration: The wedge wire profile provides a consistent slot opening of 150 microns, allowing efficient removal of fine particles while maintaining high flow rates.
- High Pressure Capability: Welded structure and heavy-duty profiles enable the screen to resist deformation under high differential pressure.
- V-Shape Wedge Wire Design: The V-shape opening is self-cleaning, reducing clogging and downtime, ideal for viscous fluids.
- Corrosion Resistance: Made from quality stainless steel (304/316/316L available on request), suitable for acidic, alkaline, and saline environments.
- Customizable Size & Fittings: Diameter, length, and end connections (flange, ferrule, threaded) can be tailored to your existing piping or vessel.
- Continuous Slot Construction: No woven mesh layers to separate, providing a stronger and more durable filtration element.
- Lifecycle Cost Savings: Simple cleaning and backwashing capability extend service intervals, reducing maintenance cost.
Why Choose Wedge Wire over Woven Mesh?
Unlike woven wire cloth, wedge wire screens are formed from triangular-shaped wire wound around longitudinal rods. This creates a smooth surface with slots that widen inward, preventing particle entrapment. For high-pressure services, the welded joints offer superior mechanical strength compared to crimped or woven mesh. The result is a screen that handles heavy solids loading without collapsing or blinding.
| Slot Opening | 150 micron (0.15 mm) |
| Wire Profile | Wedge wire (V-profile) |
| Standard Material | SS304, SS316, SS316L (optional) |
| Max Operating Pressure | Depends on diameter and wall thickness; high-pressure designs available |
| Temperature Range | -20°C to +400°C (depending on gasket and sealing choice) |
| Length | Custom, up to 2000 mm or more |
| Diameter | Available from 25 mm to 500 mm |
| End Connection | Flange, ferrule, threaded, or plain (optional) |
Specific Applications That Benefit from This Screen
- Oil & Gas Separators: Remove sand and scale from produced water or crude oil streams.
- Chemical Processing: Filter catalyst fines and precipitates under corrosive conditions.
- Water Treatment: Used in intake screens, backwash filters, and brine filtration.
- Food & Beverage: Straining particles from syrups, juices, and brewing processes (food-grade materials available).
- Mining & Minerals: Dewatering and classification of slurries under high pressure.
- Power Generation: Protection for pumps and nozzles in cooling water systems.
Quality Assurance & Manufacturing Strength
Our wedge wire screen elements are manufactured using precision winding and resistance welding techniques. Each joint is firmly fused to ensure the screen retains its shape under stress. We perform dimensional checks and slot opening verification on every batch. As a company with over 1,500 square meters dedicated to wire mesh and screening production, we maintain strict process control from raw material selection to final surface treatment.
For high-pressure applications, we can reinforce the screen with additional support rods or heavier wire profiles, ensuring stable performance even when the pressure differential reaches extreme levels. If your system requires non-standard dimensions, custom end caps, or special mounting flanges, our engineering team will work with you to produce a solution that fits precisely.
Operational Benefits for Your Plant
- Reduced Downtime: The non-clogging slot shape minimizes the need for frequent cleaning cycles.
- High Flow Efficiency: Open area percentage is calculated to maximize throughput while maintaining filtration accuracy.
- Easy Retrofit: Can be supplied as drop-in replacement for existing basket strainers or filter cartridges.
- Long Service Life: Stainless steel build resists wear and corrosion, providing years of dependable operation.
- Versatile Mounting: Horizontal or vertical installation is possible with our custom flanged designs.
Why Work With Anping Xinye?
Anping Xinye Metal Wire Mesh Products Co., Ltd. has been serving global markets since 2020, with products exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. Our 5,000–10,000 square meter production facility is located in the heart of China's wire mesh manufacturing hub, giving us access to high-quality stainless steel and efficient logistics. From our plant in Hengshui, Hebei, we ship through Tianjin, Qingdao, and Shanghai ports, ensuring timely delivery to customers worldwide.
We understand that filtration performance is critical to your process reliability. That is why we offer responsive communication, sample testing support, and custom-engineered solutions. Whether you need a single test unit or volume supply, our team is ready to support your project. Contact us today with your required diameter, length, and connection type, and we will provide a solution that exceeds expectations.
Frequently Asked Questions
1. Can this screen be used with aggressive chemicals?
Yes, we can supply SS316L or other corrosion-resistant alloys to withstand acidic and alkaline media. Please specify your chemical environment.
2. What is the maximum pressure rating?
Pressure rating depends on screen diameter, wall thickness, and support structure. For a standard 50 mm custom element, we have supplied screens rated up to 100 bar. For higher ratings, please provide your exact operating conditions.
3. How do I clean the screen?
The wedge wire design allows effective backwashing, water flushing, or chemical cleaning. Many customers use automated reverse flow systems without removing the screen.
4. Can the 150 micron opening be changed?
Absolutely. The slot opening is customizable from 0.05 mm to several millimeters. We produce exactly the micron rating you need.
5. Do you offer flanged designs?
Yes, we can weld flanges, ferrules, threaded couplings, or pipe ends based on your drawings or standards such as ANSI or DIN.
6. What is the lead time for a custom order?
Typical lead time is 15–30 days after design confirmation, depending on quantity and finishing requirements. Smaller quantities can be expedited.
7. Can I order a sample for testing?
Yes, we accept sample orders and can provide certified material test reports upon request. Samples help verify performance in your exact application.
8. Are these screens suitable for hygienic applications?
For food or pharmaceutical use, we can provide electropolished surfaces, 316L material, and certificates. Please state your hygiene requirements.
Contact Anping Xinye Metal Wire Mesh Products Co., Ltd. for a quotation or more technical details. We are committed to delivering durable, efficient, and precise filtration products that help your operations run smoothly. Our export experience and dedicated factory team ensure a seamless experience from inquiry to after-sales support.
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