Fully Automatic Hydrochloric Acid Generation Equipment for 5%-15% HCl, Skid Mounted Design, Plug-Play Ready
As a manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. focuses on practical and dependable chemical processing solutions. Our fully automatic hydrochloric acid generation equipment is designed to produce 5%-15% HCl in a compact skid-mounted structure. With plug-play readiness, this system helps chemical plants, water treatment facilities, metal finishing workshops, and other industrial users create dilute hydrochloric acid on site. It reduces dependence on purchased acid, shortens delivery logistics, and keeps production scheduling more flexible.
Key Features
Fully automatic process control with PLC-based monitoring of acid concentration, flow, pressure, and system status, suitable for continuous industrial operation with reduced manual attention.
Skid-mounted, pre-assembled design integrates pumps, valves, dosing units, piping, and instrumentation on a single frame, allowing fast installation and easy relocation when process layout changes.
Plug-play ready means the unit arrives prefabricated and undergoes simplified on-site hook-up, which is valuable for retrofit projects or remote sites where construction resources are limited.
Modular customization allows producers to adjust capacity, control options, utility connections, and peripherals to match existing plant conditions.
Corrosion-resistant construction using engineered materials suited for hydrochloric acid service improves reliability and equipment service life.
Safety interlock logic includes gas or leak monitoring, emergency stop functions, and alarm feedback to support plant-level safety programs.
Technical Specifications
| Parameter | Value |
| Output acid concentration | 5%-15% HCl, adjustable |
| Equipment design | Skid mounted, factory assembled |
| Control mode | PLC-based automatic control |
| Utility connection | Electricity, water, feedstock gas; final layout optional |
| Production capacity | Customizable, engineered upon request |
| Process materials | Anti-corrosion alloys and polymer-lined components |
| Installation | Minimal civil work, plug-play commissioning |
| Delivery port | Tianjin, China |
Benefits for Your Production
Lower operating cost: on-site generation avoids high logistics costs and long lead times associated with purchased dilute hydrochloric acid.
Stable quality: automatic control keeps acid concentration within the target range, helping downstream processes stay consistent.
Compact footprint: the skid-mounted unit occupies a relatively small area compared with traditional acid dilution stations.
Time saving: because the equipment is pre-piped, pre-wired, and factory tested, commissioning can be completed quickly after arrival.
On-site safety: reduced need for large hydrochloric acid storage decreases transport exposure and handling risk for plant personnel.
Expandability: the modular design allows a second unit or upgraded control package to be added when demand grows.
Typical Applications
Chemical processing plants using dilute HCl as a raw material
Water treatment systems requiring pH adjustment or neutralization
Metal surface treatment, pickling, and cleaning processes
Ion exchange resin regeneration applications
Laboratory and pilot plant applications where a reliable acid source is needed
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. operates with an certified quality management system. Our product range has been supplied to customers in North America, South America, Eastern and Western Europe, Southeast Asia, Africa, Oceania, the Middle East, and other regions. We are able to ship from Tianjin port and provide complete technical documentation, factory test reports, and commissioning support. If you need a reliable way to produce 5%-15% hydrochloric acid on site, we welcome you to contact us and share your process conditions. Our engineers will adjust the skid configuration, capacity, and control functions to suit your exact needs.
Customer Questions and Answers
1. What HCl concentration range does the system support?
The equipment is designed to produce 5%-15% HCl. The target value can be set within this range through the control system, and customized concentration windows are available upon request.
2. What raw materials or utilities need to be prepared?
A typical configuration uses available hydrogen chloride gas or hydrochloric acid vapor as the starting feedstock. Water, electricity, and a stable control system connection are required. Our technical team will define exact interface details according to your site conditions.
3. Does the skid need a special foundation?
The skid-mounted design reduces foundation work compared with built-on-site systems. A level concrete pad or steel platform with sufficient load-bearing capacity is normally sufficient. Site-specific recommendations are provided in the project proposal.
4. How much manpower is needed during operation?
Thanks to PLC automation, normal operation requires limited daily supervision. Operators may need to perform routine checks and refill consumables, but the system can function in continuous mode with a reduced manual workload.
5. How long does installation and commissioning take?
Because the unit is factory assembled and tested, on-site installation time is normally much shorter than conventional equipment. The exact duration depends on utility readiness and site layout, but the plug-play design keeps it as short as possible.
6. Can production capacity be customized?
Yes. Capacity is not fixed. The skid layout, pipe sizes, dosing pumps, and control logic are arranged according to the target production rate. Please tell us your required output and operating schedule.
7. What safety features are included?
Safety is addressed through leak detection connections, high-temperature and pressure-monitoring alarms, emergency shutdown interlock, and corrosion-resistant process components. The exact list is confirmed according to the site risk assessment and local requirements.
8. What documents are supplied with the equipment?
We provide an operation manual, piping and instrumentation diagram, general arrangement drawing, electrical schematic, test certificate, and spare parts list. Additional documentation such as a material certificate or third-party inspection report is available on request.
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