Contact Platform Support
Help CenterSkid Mounted Design Plug-Play Caustic Soda Making Plant for On-Site Installation
Product Spotlights
Related Products
-
Fully Automatic Control Caustic Soda Equipment With PLC Based Operation for Continuous OutputUS$ 100000 - 2000000MOQ: 1 Set -
Skid Mounted Caustic Soda Plant for Pulp and Paper Making With Less Salt & Electricity ConsumptionUS$ 100000 - 2000000MOQ: 1 Set
-
Salt Purity Requirement Only NACL> 89% Less Investment on Salt for Caustic Soda Electrolysis PlantUS$ 100000 - 2000000MOQ: 1 Set
-
Caustic Soda Equipment for Textile Industry With Fully Automatic Control and Skid Mounted DesignUS$ 100000 - 2000000MOQ: 1 Set
-
Caustic Soda Machinery With Less Salt & Electricity Consumption and High Conversion RateUS$ 100000 - 2000000MOQ: 1 Set
ZLN skid mounted caustic soda making plant provides a turnkey solution for businesses requiring an efficient, reliable, and safe on-site sodium hydroxide production system. As a dedicated manufacturer from Tianjin, China, we have engineered this unit to eliminate the complexities of traditional plant construction, delivering a pre-piped, pre-wired, and factory-tested system that arrives ready for rapid deployment. Our plug-and-play design significantly reduces installation time and civil engineering costs, allowing you to focus on your core production while we handle the chemistry.
The plant operates on advanced ion-exchange membrane technology, ensuring high purity caustic soda production with minimized power consumption and low environmental impact. This integrated system features a robust carbon steel skid frame, corrosion-resistant piping, and centralized control interfaces, making it suitable for a wide range of industrial applications including water treatment, pulp & paper, alumina refining, textiles, and chemical processing. With capacities available upon request, this plant is engineered to meet the growing demands of modern industry.
Key Features & System Composition
Pre-Engineered Modular Skid: The entire process is mounted onto a single heavy-duty steel frame, facilitating easy transport, fast leveling, and immediate hook-up to your existing utilities.
Plug-Play Operation: All internal wiring, piping, and instrumentation are completed and tested at our factory, minimizing on-site commissioning time to just days.
Advanced Membrane Electrolyzer: Utilization of zero-gap electrolysis cells ensures low energy consumption and high current efficiency, reducing operational expenses significantly.
Integrated Brine Treatment Unit: The system includes an on-board brine purification and filtration section, ensuring that the feed quality protects the electrolyzer membrane and prolongs its service life.
Closed-Loop Circulation System: Designed to maximize resource utilization with automatic recycle loops for water and heat, enhancing sustainability.
Safety-First Design: Equipped with gas detectors for hydrogen and chlorine, emergency venting systems, and interlock logic to safeguard operators and equipment during all modes of operation.
User-Friendly Interface: A centralized electrical control cabinet allows for simple start-up, operation, and monitoring, with optional PLC and SCADA integration for remote control (available upon request).
Technical Specifications (Representative Model)
| Parameter | Typical Value / Range |
|---|---|
| Production Capacity (100% NaOH) | Customizable (e.g., 5 TPD to 50 TPD) |
| Product Concentration | 32% (standard) with optional concentration to 50% w/w |
| Salt Consumption | Approx. 1.5 - 1.6 t per ton of 100% NaOH |
| Electrical Consumption | Approx. 2,100 - 2,300 kWh per ton of 100% NaOH |
| Operating Voltage | 380V~690V, 3-phase, 50/60Hz |
| Operating Pressure | 0.1 ~ 0.4 MPa (system dependent) |
| Operating Temperature | 80°C ~ 90°C (electrolyzer outlet) |
| Skid Dimensions (L×W×H) | Customizable per design; approx. 9m × 2.4m × 2.5m |
| Installation Footprint | Minimal; designed for high-density industrial layouts |
Why Choose This On-Site Solution? The conventional supply chain for caustic soda is logistically intensive and susceptible to price instability. By producing your own NaOH on-site, you eliminate freight costs, storage hazards, and supply interruptions. This plant empowers your facility with operational autonomy. The skid-mounted configuration enables repurposing or relocation, making it a flexible asset for evolving production strategies. Additionally, the by-products (hydrogen and chlorine) can be effectively captured for use in other industrial processes or safe disposal, aligning with modern environmental standards.
Our commitment to quality is ensured by our adherence to rigorous internal testing protocols during the design and manufacturing phases. Every unit is factory-tested with water and brine solutions to verify hydraulic integrity and electrical continuity before shipping. The entire system is designed with ease of maintenance in mind, featuring modular components that simplify serving and minimize downtime.
Frequently Asked Questions (FAQ)
Q1. What is the typical lead time for the skid mounted plant?
A: Standard systems can be manufactured within 60 to 90 days after engineering confirmation and down payment. Customized configurations may require additional time, and we provide schedule updates throughout the project.
Q2. Do your engineers provide installation guidance on-site?
A: Yes, we offer on-site commissioning and training services. An optional supervisory engineer can be dispatched to your site to oversee the installation and train your operators, ensuring a smooth start-up. This service can be included in the contract upon request.
Q3. Can the plant automatically adjust to varying production demands?
A: The unit is designed for continuous rated operation. For varying output requirements, we can incorporate an optional PLC-based load management system to adjust production rates, though optimal performance is achieved at the designed capacity.
Q4. What utility connections are required for the plug-and-play operation?
A: The system requires a clean water source, electrical power connection, and sufficient drainage. The brine system requires supply of industrial salt (NaCl) which is typically loaded manually or via a dedicated hopper. All connection points are clearly marked on the skid.
Q5. How does the system manage safety regarding hydrogen generation?
A: Our system includes an automatic ventilation system, hydrogen concentration monitors, and explosion-proof electrical fittings in designated zones. The control logic ensures automatic shutdown in case of abnormal gas levels to guarantee absolute safety.
Q6. What is the lifespan of the ion-exchange membrane?
A: Under normal operating conditions and with proper feed water quality, membranes typically last 2 to 3 years. Regular maintenance protocols and monitoring of cell voltage help in prolonging membrane life and overall cell efficiency.
Q7. Can you customize the plant to produce potassium hydroxide (KOH) instead?
A: Yes, the system design is adaptable. With minor modifications to the electrolysis section and control parameters, the same skid platform can be engineered for KOH production. Please contact us with your specific requirements for a design feasibility assessment.
Q8. What kind of after-sales support do you provide?
A: We provide a 12-month warranty period covering manufacturing defects. Additionally, we offer lifetime technical support via phone, email, or video conference, and we stock critical spare parts to minimize any operational disruptions.
As an certified manufacturer, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. ensures that every aspect of production follows strict quality management procedures. Operating from the major industrial port city of Tianjin, we offer convenient logistics for global shipping, having successfully supplied plants to markets across North America, South America, Southeast Asia, Africa, and Eastern Europe. Our proven track record in engineering and manufacturing of electrochemical systems makes us a reliable turnkey partner for your chemical production needs.
Invest in a future-proof system that reduces your supply risks and enhances your operational efficiency. Contact us today to discuss your capacity requirements and receive a tailored engineering proposal for your site, or request a detailed technical datasheet. Our expert team is ready to support your project from initial concept to successful operation.
Send Inquiry to This Supplier
You May Also Like
-
Fully Automatic Control Hydrochloric Acid Equipment PLC Control Skid Mounted Plug-Play DesignUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Equipment Fully Automatic PLC Control Skid Mounted Plug-Play Design Standard Compliant SystemUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Equipment for Industrial Wastewater Treatment Fully Automatic Control NACL>89% Salt FeedUS$ 100000 - 2000000MOQ: 1 Set
-
Fully Automatic Hydrochloric Acid Equipment Skid Mounted Plug-Play Control System NACL>89% Salt RequirementUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Equipment for Steel Pickling Line Fully Automatic Control Skid Mounted Plug-Play DesignUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Equipment With 1-Year Warranty and Installation Training Fully Automatic Skid Mounted ControlUS$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Design Plug-Play Hydrochloric Acid Equipment Fully Automatic Control Salt Purity NACL>89%US$ 100000 - 2000000MOQ: 1 Set
-
Fully Automatic Control Hydrochloric Acid Equipment With PLC and Skid Mounted Plug-Play for Acid DosingUS$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Hydrochloric Acid Equipment Fully Automatic Control With On-Site Commissioning and 1-Year Free RepairUS$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Plug-Play Hydrochloric Acid Equipment Fully Automatic Control Less Investment on Salt PurityUS$ 100000 - 2000000MOQ: 1 Set
