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Help CenterCarbon Steel Stirred Tank Reactor for Resin Production, Anchor Agitator, 5000-20000 L, GB150
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Shijiazhuang Zhengzhong Technology Co., Ltd. is a manufacturer established in 1989, operating a factory of more than 100,000 square meters and serving customers across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia and the domestic market. We supply this carbon steel stirred tank reactor for resin production with an anchor agitator, a working volume range of 5,000–20,000 L, and GB150 design and manufacturing practice. The reactor is built for reliable mixing, practical maintenance and scalable batch production, helping resin producers improve process consistency and equipment utilization. As an ISO9001-certified manufacturer, we focus on controlled fabrication, inspection and export packing so that each unit can be integrated into a new line or replace an existing vessel with less downtime.
Product overview and key advantages
- Purpose-built for resin production: The vessel supports batch mixing, blending and reaction stages where consistent agitation and dependable mechanical structure are important.
- Anchor agitator configuration: The anchor impeller promotes bulk movement and helps keep the batch uniform, especially for medium to higher viscosity resin systems.
- Capacity range: Available from 5,000 L to 20,000 L to suit pilot, medium and larger production batches, with customizable dimensions upon request.
- GB150 practice: Design and fabrication follow GB150 requirements as specified for the project, with documentation and inspection points agreed before production.
- Carbon steel construction: A practical and cost-effective material for many resin processes; internal linings, coatings or alternative wetted-part materials are available upon request.
- Maintainable structure: Access openings, manways, nozzles and agitator assemblies can be arranged to support cleaning, inspection and service access.
- Project support: We assist with capacity selection, agitator arrangement, connection layout, control options and export packing requirements.
Technical specifications and configurable options
The table below summarizes the typical scope for this carbon steel stirred tank reactor. Final specifications are confirmed against the process duty, site conditions and project documentation. Items marked as optional or available upon request are not included in the base scope unless specified in the quotation.
| Parameter | Typical offering |
|---|---|
| Product type | Carbon steel stirred tank reactor |
| Application | Resin production and related mixing processes |
| Working volume | 5,000–20,000 L, customizable upon request |
| Material | Carbon steel; lining or surface options available upon request |
| Agitator | Anchor agitator; other impeller forms available upon request |
| Design standard | GB150 |
| Heating and cooling | Jacket or coil available upon request |
| Connections | Nozzle layout customizable to project requirements |
| Control | Manual or automatic control options available |
| Certification | ISO9001 |
| Port of shipment | Tianjin |
Anchor agitator design and mixing performance
The anchor agitator is selected for resin production because it provides broad sweeping action near the vessel wall and bottom, encouraging bulk circulation and reducing stagnant zones in medium to higher viscosity batches. The agitator shaft, hub and anchor arms are arranged to suit the vessel geometry and process load. For projects where the resin system requires different shear, dispersion or turnover characteristics, alternative impeller designs can be discussed and quoted as optional configurations. We confirm agitator speed, shaft sealing arrangement, motor power and mounting details against the agreed process data rather than relying on a single standard template.
Mixing performance is supported by practical mechanical design: a stable shaft support arrangement, suitable clearance between the anchor and vessel wall, and accessible service points. Where the process requires monitoring, temperature, pressure and level connections can be positioned to suit the operator and control philosophy. The reactor can be supplied with a top-mounted drive arrangement and a range of sealing options available upon request. This flexibility allows the vessel to be adapted to different resin formulations, batch sizes and plant layouts while keeping the core structure straightforward to operate and maintain.
Resin production suitability and process flexibility
Resin production often involves changes in viscosity, batch size and process sequence. This carbon steel stirred tank reactor is therefore offered with a configurable volume range and a practical set of connection and control options. The 5,000–20,000 L capacity range covers smaller specialty batches through to larger production runs. For plants that need to add raw materials, sample the batch, vent vapors or connect to a condenser, nozzles and manways can be arranged according to the project layout. Optional heating or cooling through a jacket or internal coil can be considered when the process requires temperature adjustment, subject to engineering review.
The vessel can be integrated into manual, semi-automatic or automatic control schemes. Available upon request are instrumentation interfaces, motor control arrangements and safety interlocks suited to the site requirements. Because resin processes vary widely, we encourage buyers to share formulation details, viscosity range, batch cycle, utility conditions and site electrical standards at the inquiry stage. This allows us to propose a suitable agitator, connection schedule and fabrication scope without over-specifying or leaving critical items undefined.
Construction, safety and maintenance
The reactor is fabricated in carbon steel with attention to weld quality, dimensional accuracy and clean internal surfaces where required. Inspection and test plans are agreed before production, and key fabrication stages can be reviewed with the customer or their representative. Manways, handholes and inspection openings are positioned to support cleaning, sampling and maintenance access. The agitator assembly is designed for practical removal or service where the project requires it, and mounting details are coordinated with the drive and seal arrangement.
Safety and operability are considered through the connection layout, lifting points, support structure and drive guarding. Where the process involves flammable or hazardous materials, the buyer should specify the required electrical classification, grounding and sealing requirements so that the quotation can address them correctly. We do not apply unconfirmed certifications or ratings; all compliance items are confirmed against the final technical agreement. This approach keeps the equipment scope transparent and helps avoid surprises during installation and commissioning.
Customization and project support
As a manufacturer, we support customization of capacity, agitator type, nozzle orientation, surface treatment, insulation, support legs or skirt, and control interface. Optional items such as jackets, coils, sight glasses, sampling valves and temperature sensors can be quoted upon request. Our team can review P&ID sketches, utility data and site constraints to recommend a practical configuration. For export projects, we plan packing, lifting and transport requirements around the vessel size and the route to Tianjin port. Clear communication at the specification stage helps shorten the approval cycle and reduce rework.
Quality assurance and export experience
Shijiazhuang Zhengzhong Technology Co., Ltd. has been manufacturing since 1989 and operates a factory of more than 100,000 square meters with 301–500 employees. Our ISO9001 quality management system supports controlled production, inspection and documentation. With annual export value between US$10 million and US$50 million, we serve customers in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia and the domestic market. Equipment is shipped through Tianjin port, with export packing and documentation coordinated to the project schedule.
Frequently asked questions
Q1: What capacity can this reactor be supplied in?
A: The standard range shown is 5,000–20,000 L. Larger or intermediate volumes can be discussed as customizable options, subject to engineering review and project schedule.
Q2: Is the anchor agitator suitable for all resin viscosities?
A: The anchor agitator is a practical choice for many medium to higher viscosity resin systems because it promotes bulk movement near the wall and bottom. For very low viscosity or special dispersion duties, alternative impellers can be quoted upon request.
Q3: What design standard is used?
A: The reactor is offered with GB150 design and manufacturing practice. Project-specific documentation and inspection requirements are confirmed in the technical agreement.
Q4: Can the reactor be heated or cooled?
A: Yes, jacket or coil arrangements are available upon request. The final heating or cooling area, utility connections and control method depend on the process data and site conditions.
Q5: What material options are available?
A: Carbon steel is the base construction. Internal linings, coatings or alternative wetted-part materials can be discussed as optional configurations when the process requires additional corrosion protection.
Q6: How is quality controlled during fabrication?
A: Production follows our ISO9001 quality management system. Inspection points, material documentation, dimensional checks and testing requirements are agreed before manufacturing and reviewed during the project.
Q7: Can the control system be automated?
A: Manual, semi-automatic and automatic control options are available. Instrumentation, motor control and safety interlocks can be configured to suit the buyer’s site standards.
Q8: How is the reactor shipped?
A: Export packing is arranged according to vessel size and transport route. Shipment is typically coordinated through Tianjin port, with lifting points and documentation prepared for the agreed delivery terms.
With manufacturing experience dating back to 1989, a factory exceeding 100,000 square meters and a 301–500 person team, Shijiazhuang Zhengzhong Technology Co., Ltd. is positioned to support resin production projects from specification through shipment. Our ISO9001 system, annual export value of US$10 million to US$50 million and broad market experience provide a practical foundation for international orders. We invite you to send your capacity, process duty, agitator preference and site requirements so that we can prepare a focused quotation for your carbon steel stirred tank reactor. Shipping through Tianjin port and customizable configurations make it straightforward to align the equipment with your production plan.
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