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Help CenterABB 3HAC025338-006 – OEM Robot Cable Assembly for IRC5/IRB Systems
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The ABB 3HAC025338-006 is an original ABB cable assembly designed for IRB-series manipulators and IRC5-based installations. In many cases, it’s used to carry mixed power, brake, and feedback signals between the controller/cabinet and key points on the robot arm. From my experience, it’s the part maintenance teams reach for when they want a straight swap that restores motion and eliminates intermittent faults caused by tired harnesses.
Genuine ABB fit and finish – Pre-terminated with OEM connectors for fast, tool-friendly replacement and consistent routing.
High-flex jacket – Built for continuous flexing in multi-axis motion; typically PUR or equivalent abrasion-resistant compound.
EMC-compliant shielding – Helps keep encoder/resolver and I/O lines clean in electrically noisy cells.
Revision -006 compatibility – Matches the connector keying and pinout associated with this revision level in many IRB setups.
Factory-tested – Continuity and insulation checks reduce troubleshooting time during commissioning.
Service-friendly labeling – Clear identification at both ends shortens changeover and minimizes wiring errors.
| Brand / Model | ABB 3HAC025338-006 |
| Product Type | OEM robot cable assembly (harness), pre-terminated |
| Power Requirements | Passive component; no external power |
| Dimensions & Weight | Varies by cable length/revision; verify against your robot’s parts list |
| Operating Temperature | Typically -25°C to +80°C (application-dependent) |
| Signal I/O Types | Mixed: motor/brake supply and feedback (encoder/resolver) lines, as applicable to the robot variant |
| Communication Interfaces | Not applicable (copper harness; no active electronics) |
| Installation Method | Direct replacement; routed per ABB robot dresspack/internal routing guidelines; connector locking as per OEM spec |
| Compatibility | Used on selected ABB IRB series with IRC5; match by robot serial number and part list before ordering |
You’ll typically see this part in automotive welding cells, high-throughput material handling, machine tending, and palletizing lines where robots run multiple shifts. When a robot starts throwing sporadic encoder errors or axis brake faults, replacing the aging harness with ABB 3HAC025338-006 often stabilizes the system and brings the cycle back on spec.
“Swapped the harness on an IRB 6640 during a planned stop—plug-in, route, tie-down, back in production within an hour.” — Maintenance Supervisor, Tier-1 automotive supplier
Advantages & ValueReliability – OEM copper and shielding reduce signal drift and nuisance faults under continuous duty.
Compatibility – Correct connector orientation and pinout for the -006 revision lowers integration risk.
Maintenance efficiency – Pre-terminated ends cut replacement time; fewer wiring mistakes versus field-built cables.
Total cost – Reduces downtime costs and avoids repeated troubleshooting on intermittent issues.
Support – Easier to get ABB service alignment when using the specified spare part number.
Environment – Route in accordance with ABB cabinet/robot guidelines; maintain ventilation and avoid sharp bend radii (use the minimum bend radius typically 7.5–10× cable OD unless otherwise stated).
Wiring practice – De-energize the controller, relieve stored energy on brakes, and observe ESD precautions when handling connectors to feedback lines.
Mechanical routing – Follow original clip points and strain relief; keep clear of pinch points and hot surfaces; avoid parallel runs tightly coupled to high-current weld cables.
Commissioning – After installation, perform continuity checks if available and verify axis mastering/zeroing as required by your procedure.
Routine care – Inspect connector shells and backshells during PM cycles; look for jacket wear at flex points; replace ties and grommets that have hardened or cracked.
Manufactured to ABB quality standards; components typically comply with CE and RoHS directives for industrial machinery.
Traceable ABB spare (3HAC025338-006 revision); documentation available upon request.
Warranty: typically covered under ABB spare-parts warranty terms (often 12 months from commissioning or shipment—verify per contract).
One thing I appreciate is that this part tends to “just fit” when matched to the robot’s serial-numbered parts list. If you’re unsure whether -006 is the correct revision for your unit, share the manipulator type and cabinet ID and we’ll cross-check before you commit.
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