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Help Center1060 Machining Center, Vertical Machining Center 1060, Small Machining Center
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VMC1060 Vertical Machining Center
I. Product Introduction and Usage
This product is a semi-closed-loop vertical machining center with three-axis servo direct-coupled control for the X , Y , and Z axes. All three axes are equipped with steel ball rolling linear guides, which have large load capacity, wide span, and high precision. The X -axis uses a 45MM heavy-duty linear guide, while the YZ -axes use 55MM heavy-duty linear guides. The structure and overall dimensions are compact and reasonable. The spindle is driven by a servo motor through a synchronous belt. It can achieve one-time clamping for various complex parts such as discs, plates, housings, cams, and molds, and can complete multiple processes such as drilling, milling, boring, expanding, reaming, and rigid tapping. It is suitable for the production of multi-variety and small-to-medium batch products and can meet the machining requirements for complex and high-precision parts. It can be equipped with a fourth rotary axis to meet the machining requirements for special parts.
II. Main Structural Features
1. The main basic components such as the base, slide, worktable, column, and spindle box are made of HT300 cast iron. The base has a box-type structure, and the compact and reasonable symmetrical rib structure ensures high rigidity and anti-bending and shock-absorbing performance of the basic components. The A -type bridge-span column and the internal grid-shaped ribs effectively ensure the rigidity and precision during powerful cutting of the Z axis. The basic components are made by resin sand molding and have undergone aging treatment, which provides a guarantee for the long-term stability of the machine tool's performance.
2. X , Y , Z The guide rails are all heavy-duty 45# linear ball guide rails from HIWIN Company in Taiwan. They have characteristics such as high speed, high rigidity, low friction, low noise, and low temperature rise change. Combined with automatic forced lubrication, they improve the accuracy and service life of the machine tool.
3. A counterweight is added in the Z direction for balance, ensuring smooth and stable movement of the spindle box. The drive motor in the Z direction is equipped with a power-off braking device.
4. The feeds in the X , Y , and Z directions use high-precision, high-strength internal circulation double-nut preloaded large-lead ball screws, with high feed speed. The drive motor is directly connected to the screw through an elastic coupling. The feed servo motor directly transmits power to the high-precision ball screw without backlash, ensuring the positioning accuracy and synchronization of the machine tool.
5. A high-speed, high-precision, high-rigidity spindle unit is adopted, with strong axial and radial load-bearing capacity. The rotational speed can reach 8000rpm .
6. The spindle adopts a central air-blowing structure. When the spindle releases the tool, high-pressure gas from the center quickly cleans the inner taper of the spindle, ensuring the accuracy and service life of tool clamping.
7. The guide rails and screws in the X Y Z directions are all equipped with protective devices, ensuring the cleanliness of the screws and guide rails and the transmission, movement accuracy, and service life of the machine tool.
8. The external protection of the machine tool adopts a full-protection structure design, which is convenient to operate, safe and reliable, and aesthetically pleasing.
9、 Adopt a reliable centralized automatic lubrication device, which can automatically lubricate each lubrication point of the machine tool intermittently at regular time and in fixed quantity. The lubrication time can be adjusted according to the working conditions;
10、 Adopt the tool magazines produced by professional manufacturers in Taiwan, including 20 -piece hat-type tool magazines (optional) or 24 -piece disc-type tool magazines ( optional ). The tool change is accurate, with short time and high efficiency. After millions of operation tests, it meets the reliability requirements. It is equipped with a damping structure to reduce the impact during movement and ensure the service life of the tool magazine. It is pneumatically driven, easy to use, and can change tools in the shortest path;
11、 Adopt an oil-water separation device, which can separate most of the collected lubricating oil from the coolant, prevent the rapid deterioration of the coolant, and is beneficial to environmental protection;
12、 The machine tool operating system adopts the principle of ergonomics. The operation box is independently designed and can rotate by itself, which is convenient for operation.
III. Main technical parameters
1、 Main technical parameters
Stroke
Stroke X -axis : |
1000mm |
Y -axis : |
610mm |
Z -axis : |
650mm |
Distance from the spindle end face to the worktable surface : |
150 - 800mm |
Distance from the spindle center to the column guide rail surface : |
660mm |
Workbench
Workbench surface size |
1300×600mm |
Load-bearing |
600kg |
T -slot width |
18 |
T -slot quantity |
5 |
Spindle
Taper specification |
BT40 |
Spindle speed (optional) |
8000 |
Spindle motor |
11kw |
Tool
Tool diameter (adjacent clearance): φ 80/ φ 150mm
Tool length: 300mm
Tool weight: 6kg
Rapid displacement
X 、Y-axis rapid movement rate |
24000mm |
Z -axis rapid movement rate |
24000mm |
Cutting feed rate |
1-10000mm/min |
Accuracy
Positioning accuracy |
±0.008mm |
Repeat positioning accuracy |
±0.003/300mm |
2、 CNC Control system
The system has perfect and reliable functions such as interlocking, safety protection and fault diagnosis alarm, and is equipped with Standard and Ethernet communication interface, which can be programmed and stored with a computer, and can realize DNC processing (varies depending on the system).
●Motor
X/Y/Z Axis AC servo motor ( Torque N.m 20/20/20 )
3、 Power supply device
Power supply form Three-phase AC 380V ± 10% 50Hz ± 10%
Power consumption capacity 20KVA
4、 Cooling system
Water tank volume: 140L
Cooling pump power: 440W
Cooling pump flow: 67L/min
Rated head: 16m
5、 Air source
Operating air pressure: 0.6MPa
6、 Machine tool external dimensions and weight
Machine tool external dimensions (depth × width × height) : 3300×2550×2800mm
Machine tool net weight approximately : 7500Kg
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