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OEM Food Packaging Cap Injection: IATF 16949, 1*24 Cavities, S136 Steel
Product Spotlights
This OEM food packaging cap injection mold features IATF 16949 quality assurance, 1×24 high-efficiency cavities, and premium S136 steel for superior corrosion resistance and mirror finish. Ideal for food-grade caps with reduced cycle time and scrap rate. Customizable design, long service life (>1M shots), and fast lead times from a certified manufacturer.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
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Mold Material:
S136 Stainless Steel
Cavity Number:
24
Certification:
IATF 16949
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
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Mold Material
S136 Stainless Steel
Cavity Number
24
Certification
IATF 16949
Application
Food packaging caps
Mold Type
Injection mold
Production Type
OEM
Dimensions
Customizable
Mold Life
High durability (customizable)
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner in precision injection mold manufacturing since 2017. Our OEM food packaging cap injection mold is engineered to meet the highest standards of quality, efficiency, and safety. Featuring IATF 16949 certification, 1×24 cavities, and premium S136 steel, this mold delivers consistent performance for high-volume production of food-grade caps. With a dedicated team of 51-100 skilled professionals and a 1,000-3,000 sqm factory, we ensure every mold is crafted with precision and care.
Key Features & Technical Specifications
- IATF 16949 Certified Quality System: Our manufacturing processes adhere to strict automotive-grade quality management, ensuring traceability, consistency, and defect reduction – ideal for food contact applications.
- 1×24 Cavity Design: High-efficiency multi-cavity layout boosts output up to 24 caps per cycle, significantly reducing per-unit cost while maintaining dimensional accuracy.
- S136 Steel Construction: A premium stainless mold steel with excellent corrosion resistance, high polishability, and wear resistance. Suitable for food-grade plastics (e.g., PP, PE) requiring FDA or EU compliance.
- Precision Machining: CNC and EDM technologies achieve cavity tolerances within ±0.01 mm, ensuring uniform cap weight and tight sealing performance.
- Customizable Design: Mold base, cooling channels, gate system, and ejection mechanism can be tailored to your cap design (screw cap, snap-on, etc.) and injection machine specifications.
- Long Service Life: Heat-treated S136 core and cavity inserts deliver over 1,000,000 shots under normal conditions, with optional PVD coatings for extended durability.
| Parameter | Value |
|---|---|
| Mold Material | S136 (1.2083 equivalent) |
| Number of Cavities | 24 |
| Certification Standard | IATF 16949 |
| Applicable Plastic Materials | PP, PE, PS, PET, and other food-safe thermoplastics |
| Mold Base | LKM or equivalent (customizable) |
| Cooling System | Conformal cooling channels for uniform temperature control |
| Shots per Cycle | 24 caps |
| Mold Life Expectancy | >1,000,000 cycles (with proper maintenance) |
Customer Benefits
- Higher Productivity: 24 cavities per shot dramatically increase hourly output, reducing cycle time per cap by up to 60% compared to single-cavity molds.
- Lower Scrap Rates: IATF 16949 methodology and precision machining minimize flash, short shots, and warpage – typically achieving ≤0.5% scrap.
- Food Safety Compliance: S136 steel is non‑toxic, corrosion‑free, and easy to clean, meeting global food contact regulations (FDA, EU 10/2011 upon request).
- Short Lead Time: As an experienced OEM manufacturer, we deliver prototypes in 15‑20 working days and production molds in 35‑45 days, depending on complexity.
- Full After-Sales Support: Technical documentation, trial run assistance, and spare parts service ensure seamless integration into your production line.
Why Choose Changzhou Hongxinyutai Precision Mold Co., Ltd.? Since our establishment in 2017, we have grown into a reliable precision mold supplier with a factory size of 1,000-3,000 square meters and a dedicated workforce of 51-100 employees. Our main markets span across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. We ship from Jiangsu, Shanghai, and Shenzhen ports. Every mold is produced under our IATF 16949‑certified quality management system, which we maintain through rigorous internal audits and continuous improvement. Our team combines advanced engineering with hands‑on experience to deliver molds that perform reliably from the first shot to the millionth.
Ready to optimize your food packaging cap production? Contact us today to discuss your cap design and production requirements. We offer free technical consultations, and our engineers can provide a detailed mold proposal within 48 hours. Trust Changzhou Hongxinyutai – where precision meets performance.
Frequently Asked Questions (FAQ)
-
Q1: Can you produce molds for both screw caps and snap‑on caps?
A: Yes, our molds are customizable for various cap designs – screw caps, snap‑on, flip‑top, and dispensing caps. We adapt the gate, ejection, and thread design to suit your specific product. -
Q2: What is the typical mold life for S136 steel with 24 cavities?
A: Under normal production conditions (P20‑60 ton injection, standard PP/PE), the mold can achieve over 1,000,000 cycles. For aggressive materials or extended runs, optional surface treatments (e.g., nitriding, DLC) can prolong life further. -
Q3: Is your IATF 16949 certification valid for food packaging molds?
A: While IATF 16949 is originally an automotive standard, its principles of defect prevention, risk management, and process control are equally applicable to high‑volume food packaging. Our molds meet stringent quality metrics required for food contact applications. -
Q4: What injection machine sizes are compatible with this 24‑cavity mold?
A: The mold base dimensions and clamping force requirements can be adjusted. Typically, we design for 100‑200 ton machines, but we can modify the layout to fit your specific press (tonnage, tie‑bar spacing, nozzle type). -
Q5: How do you ensure the mold cavity surface is suitable for food contact?
A: S136 steel is polished to Ra ≤ 0.2 μm (mirror finish) on cavity surfaces, preventing bacterial growth and facilitating easy cleaning. We also provide a certificate of material grade and surface roughness upon request. -
Q6: What is your lead time for a new OEM mold?
A: Standard lead time is 35‑45 working days for design, machining, testing, and delivery. For urgent orders, we can expedite to 25‑30 days with an additional fee. The prototype phase takes 15‑20 days. -
Q7: Do you offer mold trial and sample approval before shipment?
A: Absolutely. We conduct a full mold trial on our own injection machines, provide samples for your approval, and adjust any issues before final packing. We also provide a detailed trial report. -
Q8: What packing and shipping methods are used for export?
A: Molds are packed in standard wooden crates with rust‑proof coating and foam padding. We ship via sea or air from Jiangsu, Shanghai, or Shenzhen. Door‑to‑door service is available upon request.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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