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Help CenterJohnson Scraper Filter Element Used in Chemical Processing, 316L SS, 50 Micron, Corrosion Resistant
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At Anping County Boli Hardware Wiremesh Products Factory, we take pride in offering the Johnson Scraper Filter Element tailored for demanding chemical processing environments. Manufactured from premium 316L stainless steel with a precise 50 micron filtration rating, this element delivers exceptional corrosion resistance and long-term reliability. As a trusted manufacturer established in 1998, we combine decades of wire mesh expertise with advanced fabrication techniques to ensure every filter element meets the highest standards of performance and durability.
Our Johnson Scraper Filter Element is specifically designed to withstand aggressive chemicals, high temperatures, and continuous operation. The scraper design facilitates efficient backwashing and cleaning, minimizing downtime and extending service life. Whether you are filtering acids, alkalis, or other corrosive media, this element provides consistent, high-quality filtration that protects downstream equipment and maintains product purity.
Key Features & Technical Specifications
- Material: 316L stainless steel – excellent resistance to pitting, crevice corrosion, and stress corrosion cracking in chloride environments.
- Filtration Precision: 50 micron nominal rating – effectively removes fine particles while maintaining high flow rates.
- Scraper Design: Integrated scraper mechanism for easy cleaning and reduced maintenance frequency.
- High Strength: Robust construction withstands differential pressures up to 10 bar (optional higher ratings available).
- Temperature Range: Suitable for operating temperatures from -20°C to 400°C, depending on sealing materials.
- Customizable Dimensions: Available in various lengths, diameters, and end connections to fit existing filter housings.
- Surface Finish: Smooth, clean surface minimizes particle adhesion and facilitates cleaning.
| Parameter | Value |
|---|---|
| Material | 316L Stainless Steel |
| Filtration Rating | 50 Micron |
| Max Operating Temperature | 400°C (with suitable seals) |
| Max Differential Pressure | 10 bar (standard, higher on request) |
| Connection Type | Flange, Thread, or Custom |
| Surface Finish | Ra ≤ 0.8 μm (standard) |
Benefits for Your Chemical Processing Operations
- Extended Equipment Life: By removing abrasive particles, the filter protects pumps, valves, and heat exchangers from wear.
- Reduced Downtime: The scraper design allows quick cleaning without removing the element, keeping your process running.
- Lower Maintenance Costs: 316L SS construction resists corrosion, reducing replacement frequency compared to lower-grade materials.
- Consistent Product Quality: Stable 50 micron filtration ensures your final product meets strict purity specifications.
- Eco-Friendly: Durable design means less waste; element can be cleaned and reused many times.
Anping County Boli Hardware Wiremesh Products Factory has been a reliable manufacturer in the wire mesh industry since 1998. With an annual export value of US$5 million to US$10 million, we serve clients across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. Every Johnson Scraper Filter Element undergoes rigorous quality control, from raw material inspection to final assembly, guaranteeing consistent performance. We are committed to providing customized solutions and technical support to meet your specific filtration challenges. Contact us today to discuss your requirements and experience the Boli difference.
Frequently Asked Questions
Q1: What is the typical lifespan of this filter element in chemical processing?
A: The lifespan depends on the specific chemical environment, operating temperature, and cleaning frequency. With proper maintenance, a 316L SS element can last several years. Our design facilitates easy cleaning to maximize service life.
Q2: Can the element be customized for different housing sizes?
A: Yes, we offer customization in length, diameter, and end connections. Please provide your housing dimensions and connection type, and we will fabricate accordingly.
Q3: Is the 50 micron rating suitable for high-viscosity fluids?
A: Yes, the scraper design helps maintain flow even with viscous fluids. However, we recommend testing with a sample or providing fluid properties for optimal design.
Q4: What sealing materials are available for the end connections?
A: We can supply various seals including EPDM, Viton, PTFE, and silicone. The choice depends on chemical compatibility and temperature range.
Q5: How do I clean the filter element?
A: The scraper mechanism can be operated manually or automatically. For deep cleaning, backwashing with clean solvent or high-pressure water is recommended. Detailed cleaning instructions are provided with each order.
Q6: Does the element meet any industry standards?
A: Our manufacturing process follows strict quality control protocols. While specific certifications are not listed in our standard offerings, we can provide material test certificates and dimensional reports upon request.
Q7: What is the minimum order quantity (MOQ)?
A: MOQ is typically 10 pieces for standard sizes. Custom orders may require higher quantities. Please contact our sales team for details.
Q8: Can you provide samples for testing?
A: Yes, sample orders are available. We can ship a small quantity for evaluation. Cost and lead time depend on the specification.
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