E-type Spring Clip for Concrete Sleepers Used in Railway Track Fastening Systems, High-Speed Rail Applications
Product Spotlights
As a leading manufacturer based in Hengshui, Hebei, China, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to producing high-quality railway fastening components since 1998. Our E-type Spring Clip for Concrete Sleepers is specifically engineered for modern railway track fastening systems, with a proven track record in high-speed rail applications worldwide. With an annual export value exceeding US$5 million, our products are trusted across North America, Europe, Southeast Asia, and other major markets. We combine decades of manufacturing expertise with rigorous quality control to deliver clips that ensure reliable rail fixation, reduce maintenance, and enhance safety at speeds exceeding 300 km/h.
Product Features & Technical Specifications
Our E-type spring clip is designed to meet the demanding requirements of concrete sleeper fastening systems, offering superior elasticity and fatigue resistance. Key features include:
- High-strength spring steel – Made from premium 60Si2Mn or 55Si2Mn spring steel, ensuring consistent clamping force and long service life.
- Optimized geometry – The E-shape distributes stress evenly, preventing premature failure under dynamic loads.
- Corrosion resistance – Available with black oxide or hot-dip galvanized surface treatment for extended durability in harsh environments.
- Compatibility – Designed to fit standard concrete sleepers and rail fastening systems (e.g., WJ-7, WJ-8, or similar).
- Easy installation – Simple clip-on design reduces labor time and installation errors.
- High clamping force – Maintains consistent toe load to prevent rail creep and gauge widening.
| Parameter | Value |
|---|---|
| Material | 60Si2Mn / 55Si2Mn Spring Steel |
| Wire Diameter | 13mm, 14mm, 16mm (customizable) |
| Clamping Force (Toe Load) | 8.0 – 12.0 kN (adjustable) |
| Working Deflection | 10 – 15 mm |
| Surface Treatment | Black Oxide / Hot Dip Galvanized / Custom |
| Fatigue Life | ≥ 3 million cycles (tested) |
| Operating Temperature | -40°C to +80°C |
Advantages & Customer Benefits
- Enhanced safety – The clip’s consistent clamping force prevents rail displacement, reducing derailment risks.
- Lower maintenance costs – Superior fatigue resistance extends replacement intervals, cutting total cost of ownership.
- Noise reduction – Elastic design absorbs vibrations, providing quieter operation for urban and high-speed lines.
- Global compatibility – Works with international rail profiles (UIC60, 54E1, etc.) and sleeper designs.
- Customizable parameters – We can adjust diameter, clamping force, and surface treatment to match specific project requirements.
- Factory-direct pricing – As a manufacturer, we offer competitive pricing without compromising quality.
Trust & Reliability
With over 25 years of experience in the metal wire products industry, Anping County Boli Hardware Wiremesh Products Factory has built a strong reputation for quality and delivery. Our annual export value of US$5 million – US$10 million reflects the trust of global clients. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to any destination. Our products are used in high-speed rail projects across Eastern Europe, Southeast Asia, and South America, and we are committed to continuous improvement through rigorous testing and customer feedback. Choose Boli for reliable, cost-effective rail fastening solutions that meet your exact specifications.
Frequently Asked Questions (FAQ)
-
What is the typical lifespan of your E-type spring clip?
Under normal operating conditions, our clips exceed 3 million fatigue cycles, corresponding to several years of service in high-speed rail. Actual lifespan depends on traffic density and environmental factors. -
Can you provide clips with special surface treatment for coastal environments?
Yes, we offer hot-dip galvanizing and other corrosion-resistant coatings upon request. Please specify your requirements. -
Do these clips comply with international standards?
Our clips are manufactured to meet common industry standards such as TB/T 1495, AREMA, and UIC, but we recommend confirming specific requirements with our engineering team. -
What is the minimum order quantity?
MOQ is typically 5,000 pieces for standard sizes. Custom orders may have different MOQs – please contact us for details. -
How do you ensure consistent quality?
We implement in-process inspections and final testing for clamping force, hardness, and dimensional accuracy. Each batch is traceable. -
Are samples available for testing?
Yes, we can provide samples (paid or free depending on quantity) for evaluation. Lead time is 5–10 working days. -
Can you adjust the clamping force for light rail applications?
Absolutely. We can customize the clip’s geometry and material to achieve lower or higher toe loads as needed. -
What is the packaging for export?
Clips are packed in palletized wooden crates, with anti-rust treatment and proper labeling. Bulk packaging is also available.
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