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Help CenterCustom-shaped Steel Stampings Using Progressive Dies With 0.01mm Repeatability for High-volume Runs
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998 with over 20 years of manufacturing expertise, specializes in producing high-quality custom-shaped steel stampings using advanced progressive die technology. Our stampings achieve an exceptional repeatability of ±0.01mm, making them ideal for high-volume production runs where consistency and precision are critical. With an annual export value of US$5–10 million and a global market presence spanning North America, Europe, Asia, and beyond, we are a trusted partner for OEMs and industrial clients seeking reliable metal stamping solutions.
Our progressive die stamping process combines multiple operations—such as blanking, piercing, bending, and forming—into a single, continuous die sequence. This eliminates secondary handling, reduces cycle times, and ensures each part is produced with the same tight tolerance run after run. Whether you need complex geometries, intricate contours, or high-strength steel components, our engineering team collaborates with you to design tooling that maximizes efficiency and part quality.
Key Features & Technical Specifications
- High Precision: ±0.01mm repeatability ensures consistent part dimensions across millions of cycles.
- Custom Shapes: From simple brackets to complex chassis components, we accommodate your design with minimal tooling modifications.
- High-Volume Capability: Progressive dies run at high speeds (up to 600 strokes per minute) for cost-effective mass production.
- Material Versatility: Carbon steel, spring steel, stainless steel, and other alloys available in thicknesses from 0.2mm to 6.0mm.
- Surface Finishes: Zinc plating, powder coating, anodizing, and other treatments (optional) to enhance corrosion resistance and appearance.
- Integrated Quality Control: In-process inspection using CMM and optical comparators guarantees dimensional accuracy.
- Tooling Longevity: Dies made from hardened tool steel with regular maintenance to ensure long service life.
| Parameter | Specification |
|---|---|
| Repeatability (Tolerance) | ±0.01mm |
| Material Thickness Range | 0.2mm – 6.0mm (customizable) |
| Maximum Part Size | Up to 300mm × 300mm (custom tooling for larger) |
| Production Speed | 200–600 strokes per minute (depending on part complexity) |
| Die Material | Hardened tool steel (Cr12MoV, SKD11, etc.) |
| Surface Treatments Available | Zinc, nickel, chrome, powder coating, black oxide, passivation |
| Standards Applied | DIN, ASTM, JIS, or customer-specific standards |
Advantages for Your Business
- Cost Reduction: Progressive dies minimize scrap and labor, lowering per-part cost for high-volume orders.
- Faster Turnaround: Single-die process eliminates multiple setups, reducing lead times by up to 40%.
- Consistent Quality: Automatic feeding and precise die alignment ensure every part meets your specifications.
- Design Flexibility: Our engineers work with your CAD files to optimize part design for manufacturability (DFM).
- Scalable Production: From prototype to millions of units, we adapt tooling and capacity to your demand.
- Reliable Supply Chain: Located in Hengshui, Hebei, with convenient access to Tianjin and Qingdao ports for global shipping.
With over two decades of experience, Anping County Boli Hardware Wiremesh Products Factory has supplied custom steel stampings to clients in automotive, electronics, agricultural machinery, and construction industries. Our annual export value of US$5–10 million reflects our commitment to quality and customer satisfaction. We ship from multiple ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to markets across North America, South America, Europe, Asia, Africa, and Oceania.
We maintain strict quality control at every stage—from raw material inspection to final packaging. Each batch is accompanied by dimensional reports and material certificates upon request. Our team of experienced engineers and technicians continuously improves tooling and processes to meet evolving industry demands.
Ready to start your next project? Contact us today with your drawings or specifications. We offer free DFM analysis and competitive quotes for custom-shaped steel stampings. Let our progressive die technology deliver precision and efficiency for your high-volume runs.
Frequently Asked Questions
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What is the minimum order quantity (MOQ) for custom stampings?
For progressive die stamping, we typically recommend a minimum of 10,000 pieces per order to justify tooling investment. However, we can discuss smaller quantities for prototype or trial runs. -
How long does it take to design and manufacture the progressive die?
Lead time for custom die design and fabrication is usually 4–6 weeks, depending on part complexity. We can expedite for urgent projects. -
Can you stamp parts from stainless steel or other alloys?
Yes, we work with carbon steel, stainless steel (300/400 series), spring steel, galvanized steel, and other metals. Please specify material grade in your inquiry. -
Do you provide surface treatment after stamping?
Yes, we offer a variety of finishes including zinc plating, powder coating, black oxide, and passivation. These are optional and can be arranged as part of the order. -
How do you ensure the ±0.01mm repeatability over long production runs?
We use high-precision progressive dies with hardened tool steel inserts, regular maintenance, and in-process statistical process control (SPC) to monitor and adjust as needed. -
Can you help with part design optimization for stamping?
Absolutely. Our engineering team provides Design for Manufacturing (DFM) feedback to reduce costs and improve quality. We accept CAD files in STEP, IGES, or DXF formats. -
What is your typical delivery time for high-volume orders?
For standard production runs, delivery is 3–5 weeks after tooling approval. We can arrange air freight for urgent needs. -
Do you have any certifications?
We operate under a strict quality management system and can provide material certificates and dimensional reports. Specific certifications (e.g., ISO) are available upon request; please inquire for details.
Experience the reliability of a factory with 20+ years of expertise. Anping County Boli Hardware Wiremesh Products Factory – your partner for precision custom-shaped steel stampings.
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