Industrial Corrugated Plate Heat Exchanger for Juice Concentration, 1.6MPa Design Pressure, 0.6mm Thick Plates
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. — your trusted manufacturer of industrial heat exchange solutions since 2015. With a factory spanning 10,000–30,000 square meters and annual export value exceeding US$10 million, we are proud to present our Industrial Corrugated Plate Heat Exchanger, specifically engineered for juice concentration applications. Designed for 1.6 MPa pressure and featuring 0.6 mm thick plates, this unit delivers exceptional thermal performance and reliability in demanding food processing environments.
Our heat exchanger is built around the principle of maximizing heat transfer area through corrugated plate geometry, enabling efficient concentration of fruit juices while preserving flavor and nutrients. The 0.6 mm plate thickness strikes an optimal balance between durability and thermal conductivity, while the 1.6 MPa design pressure ensures safe operation under high-temperature conditions. Whether you are processing apple, orange, or tropical fruit concentrates, this equipment is your solution for consistent, high-quality output.
Key Features & Technical Specifications
- Corrugated Plate Design: Creates turbulent flow, enhancing heat transfer coefficient by up to 3–5 times compared to smooth plates.
- High Pressure Rating: Designed for 1.6 MPa (16 bar) working pressure, suitable for industrial juice concentration lines.
- Thin Plate Construction: 0.6 mm thick plates reduce thermal resistance, improving energy efficiency.
- Food-Grade Materials: Standard stainless steel 304/316L construction, meeting HACCP and ISO requirements for food contact.
- Compact Footprint: Modular design allows easy integration into existing systems, saving floor space.
- Easy Maintenance: Plates can be individually removed for cleaning or replacement, reducing downtime.
- Versatile Application: Ideal for juice concentration, dairy processing, beverage pasteurization, and other food industries.
Technical Parameters
| Parameter | Value |
| Design Pressure | 1.6 MPa (16 bar) |
| Plate Thickness | 0.6 mm |
| Max Temperature | Up to 180°C (dependent on gasket material) |
| Gasket Material | EPDM / NBR / Viton (optional) |
| Plate Material | SS304 / SS316L |
| Connection Size | DN50 – DN200 (customizable) |
| Heat Transfer Area | 0.5 – 500 m² (per module) |
Advantages for Juice Concentration
In juice concentration, maintaining product quality is paramount. Our corrugated plate heat exchanger offers:
- Gentle Heat Treatment: Short residence time and uniform temperature distribution prevent thermal degradation of vitamins and flavors.
- High Recovery Rate: Efficient heat transfer allows for higher concentration ratios with less energy input.
- Sanitary Design: Smooth surfaces and easy disassembly enable thorough cleaning, complying with HACCP standards.
- Scalability: Multiple plates can be added to increase capacity without replacing the entire unit.
Why Choose Qingdao Conqinphi?
As a manufacturer with over 8 years of experience, we have supplied heat exchangers to clients across North America, Europe, Southeast Asia, and Africa. Our factory is ISO9001 and ISO14000 certified, and our products meet HACCP and QS9000 standards. With a skilled team of 201–300 employees and an annual export value of US$10–50 million, we ensure consistent quality and on-time delivery. We offer comprehensive after-sales support, including technical documentation, spare parts, and remote troubleshooting.
Take the next step in optimizing your juice concentration process. Contact us today for a customized solution that meets your specific pressure, temperature, and capacity requirements. Our engineers are ready to assist you with design, selection, and installation support.
Frequently Asked Questions
-
Q: What is the maximum operating temperature for this heat exchanger?
A: The maximum temperature depends on the gasket material selected. Typically, EPDM gaskets handle up to 140°C, NBR up to 120°C, and Viton up to 180°C. We can recommend the best option for your juice concentration process. -
Q: Can the plate thickness be customized?
A: Yes, while 0.6 mm is our standard for juice concentration, we offer plates from 0.4 mm to 1.0 mm based on pressure and corrosion resistance requirements. -
Q: Is this heat exchanger suitable for high-viscosity juices?
A: The corrugated design creates turbulence, which helps handle moderate viscosity. For very thick concentrates, we may recommend a wider gap or specific plate pattern. -
Q: How do I clean the plates?
A: The unit is designed for easy disassembly. Plates can be cleaned manually with a soft brush or in a CIP (clean-in-place) system. We provide detailed cleaning instructions. -
Q: What certifications does your company hold?
A: We are certified under ISO9001, ISO14000, HACCP, QS9000, and more. Our factory complies with international quality and environmental management standards. -
Q: What is the typical lead time for an order?
A: For standard models, lead time is 15–25 working days. Custom orders may require 30–45 days depending on complexity. -
Q: Do you offer warranty?
A: Yes, we provide a 12-month warranty against manufacturing defects. Extended warranty options are available upon request. -
Q: Can I get a sample unit for testing before bulk purchase?
A: Absolutely. We can supply a small-scale unit for trial purposes. Please contact our sales team to discuss your requirements.
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