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Help CenterCompact Frame Fruit Juice Concentrate Plate Heat Exchanger, 4000–7000 W/(m²·K) 1.0mm Thick Plates
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As a leading manufacturer with over a decade of expertise, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents the Compact Frame Fruit Juice Concentrate Plate Heat Exchanger. Designed specifically for the demanding requirements of fruit juice concentration, this heat exchanger delivers exceptional thermal efficiency with a heat transfer coefficient ranging from 4000 to 7000 W/(m²·K) and features 1.0 mm thick plates for robust durability. Our unit is engineered to maximize product quality while minimizing energy consumption, making it an ideal solution for processors seeking reliable and cost-effective heat exchange equipment.
Built on a compact frame, this heat exchanger saves valuable floor space without compromising performance. The 1.0 mm plate thickness ensures excellent resistance to pressure and thermal stress, while the high heat transfer coefficient accelerates the concentration process, reducing processing time and preserving the natural flavor and nutrients of fruit juices. Whether you are concentrating apple, orange, or other fruit juices, our equipment delivers consistent results batch after batch.
Below are the key technical specifications and features that set our Compact Frame Plate Heat Exchanger apart from conventional designs:
| Parameter | Specification |
|---|---|
| Heat Transfer Coefficient | 4000 – 7000 W/(m²·K) |
| Plate Thickness | 1.0 mm |
| Frame Material | Carbon steel with anti-corrosion coating (optional stainless steel) |
| Plate Material | AISI 304 / 316L stainless steel |
| Gasket Material | EPDM, NBR, or Viton (food-grade options available) |
| Max Operating Temperature | Up to 150°C (depending on gasket) |
| Max Operating Pressure | Up to 1.0 MPa (optional higher) |
| Connection Size | DN50 – DN150 (customizable) |
| Application | Fruit juice concentrate, dairy, beverage, and food processing |
Key Features & Benefits:
- High Thermal Efficiency: The 4000–7000 W/(m²·K) heat transfer coefficient ensures rapid heat exchange, reducing energy costs and improving throughput.
- Robust Plate Design: 1.0 mm thick plates provide excellent mechanical strength, resisting deformation under high pressure and temperature fluctuations.
- Compact Frame Structure: Space-saving design allows easy integration into existing production lines without major layout changes.
- Easy Maintenance: Plates are removable and replaceable individually, simplifying cleaning and inspection. Gaskets are clip-on or glue-free options for quick replacement.
- Hygienic Construction: All product contact surfaces are made of stainless steel with smooth finishes, meeting food safety standards. The unit is designed for CIP (Clean-in-Place) cleaning.
- Customizable Configuration: Plate count, frame size, connection types, and gasket materials can be tailored to your specific process parameters.
- Long Service Life: High-quality materials and precision manufacturing ensure durable performance in continuous operation.
- Versatile Application: Suitable for concentrating fruit juices, as well as heating, cooling, pasteurization, and regeneration in the food and beverage industry.
Our heat exchanger is built to meet the rigorous demands of juice concentration. The turbulent flow pattern created by the corrugated plates enhances heat transfer while minimizing fouling – a critical advantage when processing high-sugar or viscous concentrates. Additionally, the compact frame reduces the overall footprint, allowing you to maximize production capacity within limited floor space.
Why Choose Qingdao Conqinphi Environmental Technology Group?
Founded in 2015, our company operates a factory spanning 10,000–30,000 square meters and employs over 300 skilled professionals. We have achieved multiple certifications, including ISO9001, ISO14000, OHSAS18001, HACCP, and others, demonstrating our commitment to quality, environmental management, and food safety. With an annual export value exceeding US$10 million, we serve markets across North America, Europe, Southeast Asia, Africa, Oceania, and beyond. Our main port of shipment is Qingdao, ensuring efficient logistics and timely delivery.
We understand that every processing line is unique. That is why we offer comprehensive technical support, from design consultation to after-sales service. Our engineering team can assist in selecting the optimal plate configuration, gasket material, and frame size to match your specific juice concentrate characteristics (e.g., viscosity, pulp content, temperature sensitivity).
Invest in reliability and efficiency. Contact us today to discuss your project requirements and receive a customized quotation. With our proven track record and strong manufacturing capabilities, we are your trusted partner for high-performance plate heat exchangers.
Frequently Asked Questions
Q1: What types of fruit juices can be processed with this heat exchanger?
A: This unit is designed for a wide range of fruit juices including apple, orange, grape, pineapple, mango, and other concentrates. The plate material and gasket can be selected based on the juice's acidity and temperature.
Q2: Can the heat exchanger handle high-viscosity concentrates?
A: Yes, the corrugated plate design creates turbulent flow, which improves heat transfer even with viscous fluids. However, for extremely high viscosity, we recommend a custom plate profile or a larger gap option.
Q3: Is the equipment suitable for CIP (Clean-in-Place) cleaning?
A: Absolutely. The stainless steel construction and smooth surfaces allow effective CIP cleaning. We also offer optional connections for CIP systems.
Q4: What is the typical delivery time for a standard unit?
A: Delivery time depends on the configuration and order quantity. For standard models, it is typically 20–30 days after confirmation. Custom orders may require 30–45 days.
Q5: Do you provide gaskets that are food-grade and compliant with FDA or EU regulations?
A: Yes, we offer EPDM, NBR, and Viton gaskets that meet food-grade standards. Please specify your regulatory requirements, and we will recommend the appropriate material.
Q6: How do I determine the required number of plates for my application?
A: Our technical team can calculate the plate count based on your flow rate, temperature difference, and target concentration. We provide a detailed heat transfer design free of charge.
Q7: What warranty do you offer on this heat exchanger?
A: We provide a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available upon request.
Q8: Can the frame be customized for extreme pressure or temperature?
A: Yes, we can design frames with reinforced construction for higher pressures (up to 2.0 MPa) and temperatures (up to 180°C) using specialized gaskets and plate materials. Please consult our engineers.
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