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Help CenterDouble-Layer Steel-Framed Drilling Mud Shaker Screen 2.5mm Wire Diameter for Solid Control
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in wire mesh products for solid control. Our Double-Layer Steel-Framed Drilling Mud Shaker Screen with 2.5mm wire diameter is engineered to deliver reliable filtration performance in demanding drilling environments. This screen combines robust construction with efficient separation, making it a trusted choice for oil and gas drilling operations worldwide. We take pride in our 24 years of experience and commitment to quality, ensuring that every screen meets rigorous industry standards.
Our double-layer design significantly enhances the screening efficiency by allowing finer particles to pass through while retaining larger solids. The steel frame provides exceptional durability, reducing the risk of deformation under high vibration and heavy loads. With a wire diameter of 2.5mm, this screen is ideal for handling coarse solids in primary and secondary shaker stages. Whether you are dealing with water-based, oil-based, or synthetic mud systems, our screen offers consistent performance and long service life.
Key Features
- Double-Layer Structure: Two layers of woven wire mesh maximize separation efficiency and reduce plugging, ensuring continuous operation.
- Steel Frame: Heavy-duty steel frame provides structural integrity, compatible with most shaker brands (e.g., Brandt, Mongoose, Swaco).
- 2.5mm Wire Diameter: Optimized for coarse solids removal, suitable for high-flow-rate applications.
- Corrosion Resistance: Stainless steel wire mesh resists chemical attack from drilling fluids, extending product lifespan.
- Easy Installation: Pre-tensioned design simplifies replacement and minimizes downtime.
- Customizable Sizes: Available in various dimensions to fit different shaker models (custom orders accepted).
Technical Specifications
| Parameter | Value |
|---|---|
| Wire Diameter | 2.5 mm |
| Number of Layers | 2 |
| Frame Material | Steel (carbon steel or stainless steel, optional) |
| Mesh Material | Stainless steel (304/316L) |
| Application | Drilling mud solid control (primary, secondary shakers) |
| Compatible Shakers | Most major brands (customizable) |
The double-layer configuration provides a distinct advantage over single-layer screens: the top layer captures larger particles, while the bottom layer ensures finer filtration. This reduces the risk of screen blinding and extends cleaning intervals. The steel frame is precision-welded to maintain flatness under tension, preventing premature failure. For customers requiring specific dimensions or hookstrip types, we offer flexible customization to match your existing shaker equipment.
Benefits to Your Operation: Reduced downtime, lower replacement costs, and improved drilling fluid quality. By efficiently removing drill solids, our screen helps maintain optimal mud properties, reducing wear on pumps and downhole tools. The robust construction also minimizes the risk of screen breakage, which is critical in high-vibration environments.
Anping County Boli Hardware Wiremesh Products Factory has been serving the global oil and gas industry since 1998. With an annual export value of US$5 million to US$10 million, we ship to major ports including Tianjin, Qingdao, Shanghai, and Foshan. Our products are trusted by customers in North America, South America, Europe, Southeast Asia, Africa, and the Middle East. We maintain strict quality control throughout production, from raw material selection to final inspection. Our factory is located in Hengshui, Hebei, China – the heart of wire mesh manufacturing.
We understand that every drilling operation is unique. That's why we offer tailor-made solutions to meet your specific requirements. Whether you need a standard size or a custom design, our team is ready to assist. Contact us today to discuss your solid control needs and experience the reliability of our double-layer steel-framed shaker screens.
Frequently Asked Questions
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Q: What is the typical lifespan of this shaker screen?
A: The lifespan depends on operating conditions, but with proper maintenance, our double-layer screens can last 3-6 months in standard drilling operations. The steel frame and stainless steel mesh offer excellent resistance to wear and corrosion. -
Q: Can I get a custom size for my specific shaker model?
A: Yes, we offer customization in terms of length, width, and hookstrip type. Please provide your shaker model or dimensions for a precise quote. -
Q: Is this screen suitable for oil-based mud?
A: Absolutely. The stainless steel mesh and steel frame are compatible with oil-based, water-based, and synthetic mud systems. For highly corrosive environments, we recommend 316L stainless steel mesh. -
Q: How do I install this screen on my shaker?
A: Our screens are pre-tensioned and designed for easy installation. Simply align the screen with the shaker bed and secure it using the standard locking mechanism. Detailed instructions are available upon request. -
Q: What is the mesh count or aperture size?
A: The 2.5mm wire diameter corresponds to a coarse mesh, typically with an aperture around 6-10 mm depending on the weave pattern. For exact specifications, please contact us with your required separation cut point. -
Q: Do you provide samples for testing?
A: Yes, we can provide sample screens for evaluation. Please note that shipping costs may apply, and we can discuss the terms based on your location and quantity. -
Q: What is the minimum order quantity (MOQ)?
A: Our standard MOQ is 10 pieces, but we can accommodate smaller orders for trial purposes. For large volume orders, we offer competitive pricing and faster lead times. -
Q: How do you ensure consistent quality?
A: We implement a multi-stage quality control process, including wire tension testing, dimensional inspection, and visual examination. Each batch is tested for structural integrity before shipment.
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