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Help CenterEvaporator-Crystallizer With Mechanical Vapor Recompression, 200kPa, 2500L Processing Volume
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a manufacturer with over 25 years of experience since 1998. We are proud to introduce our Evaporator-Crystallizer with Mechanical Vapor Recompression, designed for efficient concentration and crystallization of solutions. With a processing volume of 2500L and operating at 200kPa, this equipment combines advanced MVR technology to significantly reduce energy consumption while delivering consistent output. Our product is trusted by clients across North America, South America, Europe, Asia, and beyond, reflecting our commitment to quality and reliability.
The MVR Evaporator-Crystallizer is engineered to handle demanding industrial processes, from chemical manufacturing to pharmaceutical production. It utilizes mechanical vapor recompression to recycle latent heat, achieving energy savings of up to 70% compared to traditional evaporators. The 2500L processing volume ensures high throughput, while the 200kPa operating pressure allows for efficient operation under moderate conditions. Below we detail its key features and specifications.
Key Features & Technical Specifications
- Mechanical Vapor Recompression (MVR): Compresses vapor to increase temperature and pressure, using it as a heat source for the evaporation process. This reduces steam consumption and operational costs.
- Processing Volume: 2500L batch capacity, suitable for medium to large-scale production.
- Operating Pressure: 200kPa (gauge), optimized for low-temperature evaporation to preserve heat-sensitive materials.
- Materials of Construction: Available in stainless steel (304/316L) or other corrosion-resistant alloys, customizable based on your process fluids.
- Energy Efficiency: Typical energy savings of 50-70% compared to single-effect evaporators.
- Compact Design: Integrated crystallizer section allows for simultaneous evaporation and crystal formation, reducing equipment footprint.
- Automation: PLC control system with touch-screen interface enables precise control of temperature, pressure, and feed rate.
- Versatility: Suitable for solutions with low to medium viscosity, including brine, organic solvents, and food extracts.
| Parameter | Value |
|---|---|
| Processing Volume | 2500 L |
| Working Pressure | 200 kPa |
| Temperature Range | Up to 120°C (adjustable) |
| Compressor Power | 15-30 kW (depending on application) |
| Evaporation Capacity | Approximately 500-800 L/h (varies with feed concentration) |
| Material | SS304 / SS316L (customizable) |
Detailed Advantages for Your Process
Our MVR evaporator-crystallizer offers several benefits that directly impact your bottom line:
- Reduced Energy Costs: By reusing vapor energy, you can lower steam consumption by up to 70%. This is particularly valuable in regions with high energy prices.
- Improved Product Quality: Low-temperature operation minimizes thermal degradation of heat-sensitive compounds, preserving product purity.
- Faster Crystallization: The integrated design allows for controlled supersaturation, promoting uniform crystal growth and easier separation.
- Easy Maintenance: The equipment features CIP (Clean-in-Place) capability and accessible components, reducing downtime.
- Scalable Design: While the standard model is 2500L, we can customize the processing volume and pressure to match your specific requirements.
Whether you are concentrating a brine solution, recovering solvents, or crystallizing active pharmaceutical ingredients, this evaporator-crystallizer delivers consistent performance. Our team provides full technical support, including process simulation and installation guidance.
Why Choose Us as Your Supplier?
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998. With an annual export value of US$5 Million - US$10 Million, we ship to major ports including Tianjin, Qingdao, and Shanghai. Our products reach markets in over 20 countries across North America, South America, Europe, Africa, and Asia. We have a dedicated team of engineers and quality control personnel to ensure every unit meets rigorous standards. Our factory is equipped with advanced manufacturing machinery, and we offer flexible customization options. By choosing us, you benefit from decades of experience in metal fabrication and process equipment, reliable after-sales service, and competitive pricing. Contact us today to discuss your specific evaporation and crystallization needs.
Frequently Asked Questions (FAQ)
-
What is the typical payback period for this MVR evaporator-crystallizer?
Depending on your energy costs and operating hours, the payback period can range from 1 to 3 years. Our team can provide a customized analysis based on your site conditions. -
Can this equipment handle corrosive liquids?
Yes, we offer materials like SS316L, Hastelloy, or other alloys upon request. Please provide the chemical composition of your feed so we can recommend the best construction material. -
What is the maximum operating temperature?
The standard design allows temperatures up to 120°C. For higher temperature applications, we can modify the design with specialized seals and insulation. -
Do you provide installation and commissioning services?
Yes, we offer on-site installation supervision and commissioning support. Alternatively, we can provide detailed manuals and remote assistance. -
How does the mechanical vapor recompression work in this system?
A compressor increases the pressure of the vapor generated from the boiling liquid, raising its condensation temperature. This hot vapor then passes through the heat exchanger to heat the incoming feed, reducing external steam demand. -
What is the minimum batch size for effective operation?
While the total volume is 2500L, the minimum working volume is typically around 30% of capacity (approximately 750L) to ensure stable heat transfer. -
Can I integrate this evaporator-crystallizer with my existing process line?
Yes, we offer customization for inlet/outlet connections, control interfaces, and footprint. Our engineers will work with you to ensure seamless integration. -
What certifications does your factory hold?
We comply with international quality standards and can provide material certificates and pressure vessel documentation as required. Specific certifications are available upon request.
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