Double-effect Evaporation Equipment 304 Stainless Steel, PLC Control, 500L/h Capacity
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a professional manufacturer of evaporation equipment with over 10 years of experience. Our Double-effect Evaporation Equipment 304 Stainless Steel, PLC Control, 500L/h Capacity is designed to provide efficient, reliable, and energy-saving concentration and separation solutions for various industries. This equipment combines advanced double-effect evaporation technology with a fully automated PLC control system, ensuring stable operation, low energy consumption, and easy maintenance. Whether you are treating industrial wastewater, concentrating chemical solutions, or processing food products, our evaporator delivers outstanding performance and long service life.
Key Features & Technical Specifications
- Double-effect Evaporation Design: Utilizes two evaporation stages to maximize heat recovery, reducing steam consumption by up to 40% compared to single-effect systems.
- 304 Stainless Steel Construction: All wetted parts are made of high-quality 304 stainless steel, offering excellent corrosion resistance and durability, ideal for acidic or alkaline solutions.
- PLC Control System: Fully automatic control with touch screen interface, allowing precise monitoring of temperature, pressure, liquid level, and flow rate. Supports remote operation and data logging.
- High Evaporation Capacity: 500 liters per hour, suitable for medium-scale production lines.
- Energy Saving: The double-effect configuration reduces energy consumption significantly; optional heat pump or MVR integration available.
- Compact Footprint: Space-saving design with modular components for easy installation and maintenance.
- Customizable Parameters: Working temperature, vacuum degree, and material inlet/outlet can be adjusted according to specific process requirements.
- Safety Features: Over-temperature protection, over-pressure alarm, emergency stop, and automatic shutdown functions.
Product Specifications
| Parameter | Value |
|---|---|
| Material of Construction | 304 Stainless Steel (SUS304) |
| Evaporation Capacity | 500 L/h (water evaporation) |
| Number of Effects | Double-effect |
| Control System | PLC with HMI touch screen |
| Power Supply | 380V / 50Hz, 3-phase (customizable) |
| Steam Consumption | Approx. 0.55 kg steam per kg water evaporated |
| Cooling Water Requirement | Approx. 15 m³/h (depends on temperature) |
| Working Temperature | First effect: 90-100°C; Second effect: 60-70°C (adjustable) |
| Vacuum Degree | -0.08 to -0.095 MPa |
| Overall Dimensions (L×W×H) | 3000×1800×2500 mm (standard, customizable) |
| Weight | ~1500 kg |
Detailed Product Advantages
- High Energy Efficiency: The double-effect design reduces steam consumption by 30-40% compared to single-effect evaporators. The waste heat from the first effect is reused in the second effect, lowering operational costs.
- Fully Automated Operation: Our PLC control system monitors all critical parameters in real time. Operators can set recipes, start/stop the system, and receive alerts via the touch screen. This minimizes human error and reduces labor costs.
- Superior Corrosion Resistance: 304 stainless steel is resistant to a wide range of chemicals, including weak acids, weak alkalis, and organic solvents. This ensures long-term durability even in harsh environments.
- Easy Maintenance: The equipment is designed with quick-opening clamps, removable heating tubes, and accessible inspection ports. Cleaning and maintenance can be performed quickly without special tools.
- Flexible Configuration: Optional features include condensate recovery, automatic CIP (Clean-in-Place), and remote monitoring via Ethernet. We can also customize the evaporator to handle viscous fluids or foaming solutions.
- Compliance with International Standards: Our manufacturing process follows ISO9001:2015 quality management system, and the equipment is designed to meet CE, ASME, or other relevant standards upon request.
Applications
This double-effect evaporation equipment is widely used in:
- Wastewater Treatment: Concentrating industrial effluents (e.g., electroplating, printing & dyeing, pharmaceutical) to reduce volume and recover valuable chemicals.
- Food & Beverage: Concentration of fruit juices, milk, sugar solutions, and flavor extracts.
- Chemical Industry: Concentration of sulfuric acid, sodium hydroxide, salt solutions, and organic solvents.
- Pharmaceutical: Evaporation of Chinese herbal extracts, antibiotic solutions, and other liquid formulations.
Why Choose Qingdao Conqinphi?
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a leading manufacturer in China with a factory area of 10,000–30,000 square meters and a dedicated team of 201–300 employees. Since our establishment in 2015, we have exported to over 20 countries and regions, with an annual export value of US$10 million–US$50 million. Our products are certified under ISO9001, ISO14001, OHSAS18001, and other international standards, ensuring quality and reliability. We provide comprehensive after-sales support, including installation guidance, training, and spare parts supply. With a strong R&D team and a commitment to innovation, we continuously improve our evaporation technology to meet the evolving needs of our customers. Contact us today to discuss your specific requirements and get a customized solution that fits your production line.
Frequently Asked Questions (FAQ)
-
Q: What is the difference between single-effect and double-effect evaporation?
A: Double-effect evaporation uses two stages in series, where the vapor from the first stage heats the second stage. This reduces steam consumption by about 30-40% compared to single-effect, making it more energy-efficient for medium to large capacities. -
Q: Can this equipment handle high-viscosity liquids?
A: Yes, with optional modifications such as forced circulation, scraped surface, or a larger heating area. Please provide your liquid properties so we can recommend the best configuration. -
Q: What is the typical delivery time?
A: Standard delivery time is 25-35 days after order confirmation, depending on the customization level. We can also expedite urgent orders. -
Q: Do you provide installation and commissioning services?
A: Yes, we offer on-site installation guidance and commissioning support. Our engineers can travel to your site or provide remote assistance via video call. -
Q: What kind of warranty do you offer?
A: We provide a 12-month warranty for the entire equipment, covering manufacturing defects. Extended warranty and spare parts packages are available upon request. -
Q: Can the PLC control system be integrated with existing SCADA or DCS systems?
A: Yes, our PLC supports standard communication protocols such as Modbus, Profibus, and Ethernet/IP. Integration can be customized based on your control system. -
Q: What certifications does your equipment have?
A: Our manufacturing facility is ISO9001:2015 certified, and the equipment can be designed to meet CE, ASME, or other international standards as required. We have also obtained certifications including ISO14001 and OHSAS18001. -
Q: How do I clean the evaporator?
A: The equipment is designed for easy cleaning. We recommend periodic CIP (Clean-in-Place) using appropriate cleaning agents. Our system can be equipped with an automatic CIP skid for convenience.
Contact us for more details or a quotation. We look forward to partnering with you!
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