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Help CenterSkid Mounted Plug-Play Caustic Soda Flake Plant With Less Investment on Salt and NACL>89% Purity
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. As a specialized manufacturer with years of experience in chemical equipment production, we are proud to introduce our Skid Mounted Plug-Play Caustic Soda Flake Plant. This innovative solution is designed to significantly reduce your salt investment by accepting raw salt with NaCl purity as low as 89%, while still delivering high-quality caustic soda flakes. Our plant is pre-assembled on a compact skid, making installation quick and straightforward – simply connect utilities and start production. It is an ideal choice for small to medium scale investors seeking a cost-effective and reliable caustic soda production line.
The plant adopts advanced electrolysis and evaporation technology to convert common salt into caustic soda flakes with consistent purity. With its plug-and-play design, you can avoid expensive civil works and lengthy on-site assembly. Whether you are entering the chemical market or expanding existing capacity, this plant offers a flexible and low-risk entry point.
Key Features & Technical Specifications
Skid Mounted Design – All components are mounted on a single skid for easy transport and rapid installation. No complex foundations required.
Plug-and-Play Operation – Pre-piped, pre-wired, and pre-tested at the factory. You just need to connect power, water, and salt feed to start production.
Low Salt Investment – The plant is engineered to efficiently process low-grade salt (NaCl ≥89%), reducing raw material costs by up to 20% compared to traditional plants.
High Purity Output – Produces caustic soda flakes with NaOH content ≥98% (depending on operating conditions), meeting industrial standards.
Energy Efficient – Integrated heat recovery system lowers overall energy consumption, improving your profit margins.
Automated Control – PLC-based control system with touch screen interface allows easy monitoring and adjustment of temperature, pressure, and flow rates.
Compact Footprint – Occupies minimal floor space, ideal for sites with limited area.
Customizable Capacity – Available in multiple sizes from 500 kg/day to 5 tons/day (or larger upon request).
| Parameter | Typical Value |
|---|---|
| Raw Salt NaCl Purity | ≥89% |
| Caustic Soda Flake NaOH Purity | ≥98% |
| Daily Output Range | 500 kg – 5 tons (customizable) |
| Power Consumption | ≤ 2500 kWh per ton product |
| Operating Temperature | 80°C – 120°C |
| Control System | PLC + HMI Touch Screen |
| Skid Dimension (L×W×H) | 6m × 2.2m × 2.8m (varies by capacity) |
| Warranty | 12 months (exclude consumables) |
Advantages for Your Business
Lower Capital Expenditure – No need for costly building modifications or extensive piping. The skid-mounted design reduces installation costs by 40% compared to conventional plants.
Faster Time to Market – From delivery to full production in as little as 2 weeks (depending on site preparation). Get your product to customers sooner.
Reduced Raw Material Cost – Use cheaper, low-purity salt (NaCl ≥89%) without sacrificing product quality. This can save thousands of dollars annually in salt procurement.
Easy Expansion – Multiple skids can be combined to increase capacity incrementally as your business grows.
Low Maintenance – Durable corrosion-resistant materials and simple mechanical structure minimize downtime and repair costs.
Environmentally Friendly – Closed-loop brine treatment reduces waste discharge; meets local environmental standards.
Trust & Reliability
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a trusted manufacturer with certification, ensuring quality management throughout design, production, and after-sales service. Our plants have been successfully installed in more than 20 countries across North America, South America, Eastern Europe, Southeast Asia, Africa, and the Middle East. We ship from Tianjin Port, one of China’s largest and most efficient ports, guaranteeing fast and safe delivery. Over the past 5 years, we have supplied over 50 caustic soda plants with zero major failures reported. Our experienced technical team provides remote commissioning support and on-site training to ensure your team can operate the plant confidently. Choose ZLN for a reliable partner in your chemical production journey.
Contact us today to discuss your specific needs. We offer free process flow diagrams and a quotation within 48 hours. Let’s build your caustic soda production future together with a smart, low-investment solution.
Frequently Asked Questions
Q: What is the minimum salt purity required for this plant?
A: The plant is designed to work efficiently with salt having NaCl purity as low as 89%. However, higher purity will result in slightly better caustic soda quality and lower energy consumption.Q: How long does it take to install and start production?
A: Installation typically takes 5–7 days with a small team. After utility connections are complete, commissioning and training require another 3–5 days. Total time from delivery to production can be 2 weeks.Q: What is the purity of the final caustic soda flakes?
A: Under normal operation, the NaOH content in the flakes is ≥98%. The plant can also be adjusted to produce different grades upon request.Q: Is the power supply customizable for different regions?
A: Yes. We can configure the electrical system for 380V, 415V, 440V, 50Hz or 60Hz as needed. Please specify your local voltage and frequency when ordering.Q: Do you provide after-sales technical support?
A: Absolutely. We offer remote online support by video call, as well as on-site troubleshooting within warranty period. Spare parts are readily available from our warehouse.Q: Can I expand production capacity later?
A: Yes. The modular skid design allows you to add additional units in parallel to increase total output. We can also provide upgrade kits to boost capacity of a single skid.Q: What kind of warranty do you offer?
A: The standard warranty is 12 months from the date of commissioning, covering defects in materials and workmanship. Extended warranty plans are available upon request.Q: How do I get a quotation for my specific capacity?
A: Please provide your desired daily output and raw salt quality. We will prepare a tailored proposal including process flow, equipment list, and pricing within 48 hours.
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