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Tianjin ZhuoLiNeng Technology Co., Ltd. proudly presents our advanced Less Salt & Electricity Consumption Hypochlorite Acid Generator equipped with PLC control and designed for NaCl purity ≥ 89%. As a trusted manufacturer with certification and years of field-proven experience, we deliver a highly efficient, cost-effective solution for on-site hypochlorous acid generation. Our system drastically reduces both salt and electricity usage without compromising output quality, making it an ideal choice for water treatment, disinfection, and sanitation industries across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. With flexible shipping from Tianjin Port, we ensure timely delivery worldwide.
This generator utilizes advanced electrolytic technology to produce a stable sodium hypochlorite solution (0.8–1.2%) from a simple mixture of water, salt (≥89% purity), and electricity. The integrated PLC automatic control system monitors and adjusts parameters in real-time, guaranteeing consistent production while minimizing waste. Below are the detailed technical specifications and operational benefits:
Key Technical Specifications
| Parameter | Value |
| Power Consumption | Less than 4.5 kWh per kg of available chlorine |
| Salt Consumption | Less than 3.2 kg NaCl per kg of chlorine |
| Raw Salt Purity | NaCl ≥ 89% (common table salt acceptable) |
| Production Capacity | 500 – 2000 g/h (customizable per request) |
| Control Method | Full PLC automatic control with touch screen |
| Electrode Material | Titanium substrate with MMO coating |
| Output Concentration | 0.8% – 1.2% sodium hypochlorite solution |
| Operating Environment | Temperature: 5°C – 45°C; Humidity ≤ 90% |
Product Features & Advantages
Low Salt & Power Consumption: Our optimized electrolysis cell design reduces salt usage by up to 25% and energy consumption by 20% compared to conventional generators, directly cutting your operational costs.
PLC Intelligent Control: The built-in PLC automatically regulates current, voltage, flow rate, and concentration. It includes fault alarms, remote monitoring capability, and data logging for easy quality control.
High Raw Material Tolerance: Accepts commercial salt with as low as 89% NaCl purity, eliminating the need for expensive refined salt. This flexibility is especially beneficial for clients in remote areas.
Cost-Effective On-Site Generation: Eliminates transportation and storage risks of bulk chemicals. Produces fresh hypochlorite on-demand, avoiding degradation that occurs with stored bleach.
Durable & Safe Construction: Electrodes are coated with mixed metal oxide on titanium, ensuring long service life (5+ years). The housing is made of corrosion-resistant UPVC or stainless steel.
Eco-Friendly Process: Only byproduct is diluted hydrogen gas, which is safely vented. No hazardous chemical residues.
Easy Installation & Maintenance: Compact skid-mounted design requires minimal floor space. Routine cleaning of the electrolytic cell is simple and can be performed by local operators.
Customizable Capacity & Options: Available in various output capacities; can be integrated with water cooling or air cooling systems, and optional automatic salt dissolving tank.
Who Benefits from This Generator?
• Municipal water treatment plants – for disinfection of drinking water and wastewater.
• Swimming pools & water parks – continuous, residue-free sanitation.
• Food processing & agriculture – surface disinfection and livestock water treatment.
• Healthcare facilities – on-site production of disinfectant for cleaning and sterilization.
• Industrial cooling towers – biofilm control without chemical logistics.
Trust & Reliability from Tianjin ZhuoLiNeng Technology
As an certified manufacturer, we adhere to strict quality management systems throughout design, production, and testing. Each generator undergoes a 24-hour factory load test before shipment. Our machines are already serving clients in over 30 countries across North America, South America, Europe, Africa, Asia, and Oceania. With more than 10 years of R&D experience in electrolytic disinfection equipment, we provide comprehensive technical support, including installation guidance, operation training, and spare parts supply. We invite you to contact us for a tailored proposal or to request a sample unit demonstration. Choose ZLN – choose lower operating costs and reliable performance.
Frequently Asked Questions
Q1: Can I use normal table salt with this generator?
Yes, as long as the NaCl purity is ≥89%, regular table salt works well. Avoid salt with high calcium or magnesium levels as they may cause scaling.
Q2: What is the service life of the electrodes?
Under normal operating conditions (current density ≤ 2.5 kA/m²), the MMO-coated titanium electrodes typically last 5–8 years, depending on water hardness and usage frequency.
Q3: Does the PLC system support remote control?
Yes, our standard PLC includes RS485/Modbus interface for SCADA integration. Remote monitoring can be enabled via optional GSM/WiFi modules.
Q4: How much space is needed to install the generator?
A typical unit with 1000 g/h capacity occupies about 1.2m (L) × 0.8m (W) × 1.5m (H). A dry, ventilated area is sufficient.
Q5: What kind of maintenance is required?
Periodic descaling of the electrolytic cell using a mild acid solution (e.g., citric acid) every 3–6 months is recommended. Replace the sacrificial anode (if included) every 1–2 years.
Q6: Is there any certification for this product?
Our manufacturing facility is certified. We can also provide CE certification upon request for specific markets.
Q7: How long does it take to ship to my country?
From Tianjin Port, typical sea freight takes 15–30 days to most global destinations. We handle all export documentation.
Q8: Can I get a trial or sample unit?
Yes, we offer small-capacity demo units for evaluation. Please contact us for pricing and availability.
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