Industrial Liquid Chlorine System With Less Salt Consumption and Automatic Operation
Product Spotlights
Welcome to Tianjin ZhuoLiNeng Technology Co., Ltd. (ZLN), a professional manufacturer dedicated to advanced water treatment solutions. Our Industrial Liquid Chlorine System with Less Salt Consumption and Automatic Operation represents a significant leap forward in efficiency and reliability. Designed for continuous, unattended disinfection, this system integrates intelligent automation with a patented salt-saving mechanism, reducing operational costs while ensuring consistent chlorine output. With decades of expertise and certification, ZLN delivers equipment that meets the rigorous demands of global industries—from municipal water plants to large-scale aquaculture facilities.
At the heart of this system is a robust electrolytic process that converts common salt into liquid chlorine on-site, eliminating the hazards of transporting and storing gaseous chlorine. The automatic operation ensures stable dosing with minimal manual intervention, while our innovative salt-recovery technology lowers salt consumption by up to 30% compared to conventional models. This not only cuts chemical costs but also reduces brine discharge, making it an environmentally responsible choice. The system is built with corrosion-resistant materials and features a user-friendly touch screen interface for real-time monitoring and parameter adjustment.
Key Features & Technical Specifications
Automatic Operation: PLC-controlled with remote monitoring capability (optional SCADA integration).
Low Salt Consumption: Advanced electrode design and brine recirculation reduce salt usage by 25–30%.
High Chlorine Output: Adjustable production rate from 10 to 500 kg per hour (customizable).
Durable Construction: Main body in stainless steel 316L or UPVC; electrodes coated with mixed metal oxide (MMO) for long life.
Safety Features: Automatic shutdown on low flow, over-temperature, and hydrogen gas detection.
Easy Maintenance: Modular design for quick access to electrodes and filters; self-cleaning cycle available.
Energy Efficiency: High-efficiency rectifier with power factor correction (PFC) reduces electricity consumption by 15%.
Compliance: CE marking available upon request; meets WHO guidelines for drinking water disinfection.
Technical Specification Table
| Parameter | Value |
|---|---|
| Chlorine Production Capacity | 10–500 kg/h (custom) |
| Salt Consumption per kg Cl₂ | ≤ 1.5 kg (typical 1.2 kg) |
| Power Consumption | 4.0–4.5 kWh per kg Cl₂ |
| Operating Temperature | 5–45°C |
| Input Voltage | 220V / 380V, 50/60 Hz (3-phase) |
| Control Interface | 7-inch touch screen (HMI) |
| Material of Construction | SS316L / UPVC / Titanium electrodes |
Beyond the numbers, this system delivers tangible benefits for your business. The automatic operation reduces labor costs and human error, while the low salt consumption directly impacts your bottom line. For facilities processing large volumes of water—such as cooling towers, municipal treatment plants, or food processing lines—the payback period is often less than 12 months. Additionally, the on-site chlorine generation eliminates the need for chemical deliveries, storage tanks, and associated safety hazards. Our customers in North America, Southeast Asia, Africa, and Europe have reported a 40% reduction in disinfection-related incidents after switching to ZLN systems.
Why Choose ZLN?
As a manufacturer based in Tianjin, China, we have been serving global markets for over 15 years. Our factory is equipped with modern CNC machining and testing facilities, ensuring each unit undergoes rigorous quality checks before shipment. We hold certification and can provide additional compliance documents upon request (e.g., CE, SGS). Our main markets span across the Americas, Europe, Africa, Oceania, and Asia, and we have established long-term partnerships with water treatment distributors and engineering companies. Each system comes with a one-year warranty, lifetime technical support, and a comprehensive spare parts program. We also offer on-site commissioning and training services for larger orders.
Investing in the ZLN Industrial Liquid Chlorine System means investing in reliability, efficiency, and environmental responsibility. Contact our sales team today for a free consultation and a customized quotation. Let us help you optimize your disinfection process while reducing your operational footprint.
Frequently Asked Questions (FAQ)
Q: What is the typical salt consumption reduction compared to traditional systems?
A: Our advanced electrode design and brine recirculation technology typically reduce salt consumption by 25–30% per kg of chlorine produced, depending on water quality and temperature.Q: Can this system be integrated with an existing SCADA or remote monitoring system?
A: Yes, the PLC controller supports Modbus RTU/TCP protocols for seamless integration. Remote monitoring via Ethernet or 4G is optional.Q: What safety mechanisms are in place for hydrogen gas management?
A: The system includes a forced ventilation unit, hydrogen gas sensor (adjustable alarm threshold at 0.5% LEL), and automatic shutdown if levels exceed safe limits.Q: What is the lifespan of the electrodes?
A: Under normal operating conditions (saline water at 25°C, pH 6–8), the MMO-coated titanium electrodes last 3–5 years, depending on total operating hours. Replacement kits are available.Q: Do you provide installation manuals and after-sales support?
A: Absolutely. Every system ships with a detailed user manual and wiring diagram. Our technical team is available via email, phone, or video call for troubleshooting.Q: Can the capacity be adjusted for seasonal demand changes?
A: Yes, the system allows you to set the chlorine production rate from 20% to 100% of rated capacity via the touch screen, making it ideal for varying water flow rates.Q: What kind of warranty do you offer?
A: We offer a standard 12-month warranty covering manufacturing defects. Extended warranties (up to 36 months) and annual maintenance contracts are available upon request.Q: Is CE certification included?
A: CE certification can be arranged for an additional fee. Our standard units are designed to meet CE requirements, and we can provide the necessary documentation.
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