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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly introduces our Hydrochloric Acid Production System with Fully Automatic Control and Skid Mounted Plug-Play Design. As an certified manufacturer, we specialize in delivering turnkey chemical solutions that combine precision engineering with operational simplicity. This system integrates advanced automation, compact modular layout, and robust safety features, making it an ideal choice for industries requiring high-purity hydrochloric acid with minimal onsite installation work. Whether you are a chemical plant or a metallurgical facility, our plug-play design ensures rapid deployment and reliable performance from day one.
Key Features & Benefits
Fully Automatic Control: Equipped with a PLC system and intuitive HMI touchscreen, the unit automatically monitors and adjusts reaction parameters such as temperature, pressure, and flow rate. Operators can start, stop, and troubleshoot remotely, reducing labor costs and human error.
Skid Mounted Plug-Play Design: All components (reactor, absorber, scrubber, pumps, piping, and control panel) are pre-assembled on a single skid. Only utility connections (power, water, feedstock) are needed for immediate operation. This minimizes field fabrication and commissioning time.
Corrosion-Resistant Construction: Wetted parts are made of high-grade duplex stainless steel, Hastelloy, or FRP lining, ensuring long service life even with concentrated HCl (up to 37% concentration).
Safe & Environmentally Compliant: Integrated gas scrubber and vent condenser capture any HCl vapor, achieving emission levels well below regulatory limits. Emergency shutdown systems and leak detection sensors are standard.
Modular Scalability: Multiple skids can be combined to increase production capacity from 1 ton per day (TPD) to 50 TPD or more, offering flexible expansion for growing demand.
Low Energy Consumption: The absorption process uses a dedicated thermal cycle that recovers waste heat, reducing overall utility costs by up to 20% compared to traditional designs.
Technical Specifications (Typical – Customizable per Request)
| Parameter | Value / Range |
|---|---|
| Production Capacity | 1 – 50 TPD (as HCl 31-37%) |
| Feedstock | HCl gas (byproduct) or H₂ + Cl₂ synthesis |
| Absorption Method | Adiabatic / Isothermal absorption with packed column |
| Purity | ≥99.9% (meets industrial reagent grade) |
| Operating Temperature | 0 – 80°C (control range) |
| Power Supply | 380V / 50Hz, 3-phase (or as per local standard) |
| Skid Dimensions (L×W×H) | Customizable; typical 6m × 2.5m × 3m |
| Control System | Siemens or Mitsubishi PLC + 10-inch HMI |
Why Choose ZLN’s HCl Production System?
Proven Track Record: We have supplied over 50 skid-mounted HCl systems to customers worldwide, including North America, Europe, and Southeast Asia.
Comprehensive Support: From process design to installation guidance and after-sales service, our team provides full technical assistance. Spare parts are available within 48 hours for most regions.
Customization: Need a different capacity, material grade, or automation level? We tailor every system to your specific raw material conditions and site constraints.
Quality Assurance: Every unit undergoes rigorous factory testing (FAT) before shipment, including pressure test, leak test, and control simulation.
Backed by quality management system and more than 15 years of chemical equipment manufacturing expertise, Tianjin ZhuoLiNeng Technology ensures that your investment delivers consistent, high-purity HCl with minimal maintenance. Our factory in Tianjin, China, operates with modern CNC machining and certified welding procedures. With convenient port access (Tianjin Port), we offer efficient global logistics. Contact us today for a tailored proposal and quotations. Let ZLN be your reliable partner in hydrochloric acid production.
Frequently Asked Questions
Q: What is the typical delivery time for a skid-mounted HCl system?
A: Standard delivery is 60–90 days after order confirmation, depending on customization complexity. We can expedite for urgent projects upon request.Q: Can the system handle impure HCl gas as feedstock?
A: Yes, our design includes optional pre-scrubbing and filtration to accommodate feedstock with up to 5% impurities (e.g., SO₂, Cl₂).Q: What is the required footprint for installation?
A: The skid itself occupies about 15–20 m², plus a small clearance for maintenance. We provide a detailed layout drawing with your proposal.Q: Do you provide remote monitoring capabilities?
A: Yes, the PLC can be equipped with an Ethernet module and SCADA interface for remote operation and data logging (optional).Q: How is the safety of operators ensured?
A: The system includes gas leak detectors with audible alarms, emergency stop buttons, pressure relief valves, and a safety interlock logic designed per international standards.Q: What is the warranty period and what does it cover?
A: We offer a standard 12-month warranty covering defects in materials and workmanship. Extended warranties are available.Q: Can you customize the concentration of hydrochloric acid output?
A: Absolutely. The absorption process can be tuned to produce HCl concentration from 31% to 37% or even higher with additional rectification.Q: Do you provide installation and commissioning services overseas?
A: Yes, our engineers can travel to your site for supervision. Alternatively, we provide detailed manuals and remote guidance.
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