Contact Platform Support
Help CenterCustom NEV Thermal Management Dual Port Tubing Joint Plastic Injection Molding Service IATF16949 PA66 GF30 Fluid Valve Manufacturer Vietnam
Product Spotlights
Related Products
-
Cold Resistant PA66 GF30 Auto Engine Heater Pipe Connector Plastic Molding Service IATF16949 Dual Port Tubing Bracket Tooling Maker RussiaNegotiableMOQ: 5000 Pieces -
High Burst Pressure Auto Dual Port Tubing Joint Custom Molding Factory IATF16949 Engine Cooling System Fluid Valve Tooling Maker UAENegotiableMOQ: 5000 Pieces
-
Heavy Duty Commercial Vehicle Dual Port Tubing Joint Molding Service IATF16949 PA66 GF30 Auto Pipeline Bracket Injection Saudi ArabiaNegotiableMOQ: 5000 Pieces
-
Precision PA66 GF30 Auto Fluid Valve Plastic Custom Molding IATF16949 RationalDMIS Verified Multi Cavity Dual Port Tubing Joint SingaporeNegotiableMOQ: 5000 Pieces
-
NEV Thermal System Dual Channel Valve Injection Tooling IATF16949 Auto Engine Heater Tubing Positioning Collar Plastics Assembly IndonesiaNegotiableMOQ: 5000 Pieces
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd., a dedicated manufacturer with a 1,000–3,000 m² facility established in 2017 and a team of 51–100 skilled professionals. We specialize in producing high-precision plastic injection molded components for the new energy vehicle (NEV) industry. Our Custom NEV Thermal Management Dual Port Tubing Joint Plastic Injection Molding Service delivers a reliable PA66 GF30 fluid valve designed to optimize thermal management systems. Leveraging our TS16969-certified quality management system, we ensure each part meets rigorous automotive standards. Whether you need a standard design or a fully customized solution, our engineering team in Changzhou, Jiangsu, is ready to support your project from prototype to mass production.
Product Overview
This dual port tubing joint is a critical component in NEV thermal management systems, connecting coolant lines to regulate battery temperature, motor cooling, and HVAC functions. Manufactured using high-strength PA66 + 30% glass fiber (GF30), the part offers excellent dimensional stability, chemical resistance, and mechanical strength. The injection molding process ensures tight tolerances and consistent quality across high-volume runs. Our service covers everything from mold design to final part inspection, with a proven track record of serving markets across North America, South America, Europe, and Asia.
Key Features & Specifications
- Material: PA66 + 30% Glass Fiber – high heat resistance (up to 180°C continuous), excellent creep resistance, and compatibility with various coolants.
- Design: Dual port configuration with internal fluid channels optimized for low pressure drop and minimum turbulence.
- Precision: Achievable tolerance ±0.05 mm on critical dimensions, ensuring leak-proof connections.
- Certification: Manufactured under TS16969 quality system (automotive-grade process control).
- Customization: Mold design, gate location, surface finish (matt or glossy), and color can be tailored to your requirements.
- Delivery Port: Shipped from Jiangsu, Shanghai, or Shenzhen ports with flexible lead times.
Technical Parameters (Typical Values)
| Parameter | Value |
| Material | PA66 + GF30 |
| Operating Temperature Range | -40°C to +150°C (peak 180°C) |
| Tensile Strength (at break) | ≥ 180 MPa |
| Port Diameter | Customizable (typical 10–25 mm) |
| Wall Thickness | 2.0–4.0 mm (design dependent) |
| Mold Cavity Count | 2–8 cavities (negotiable) |
| Surface Finish | SPI A2 – C3 (standard) |
| Packaging | Individual bag / bulk carton / export standard |
Advantages of Choosing Our Service
- Automotive-Grade Quality Control: Our TS16969 system ensures traceability, process control, and consistent output – reducing your risk of field failures.
- Cost-Effective Tooling: We design molds with optimized cooling channels and balanced runners, resulting in shorter cycle times and lower per-part cost.
- Rapid Prototyping & Sampling: Typical sample lead time is 15–25 working days after mold completion, with iterative adjustments available.
- Technical Support: Our engineers assist with material selection, design for manufacturability (DFM), and flow simulation to avoid warpage and sink marks.
- Global Logistics: We ship from multiple Chinese ports (Jiangsu, Shanghai, Shenzhen) and have experience exporting to over 10 regions worldwide.
Furthermore, the dual port design can be customized with different sealing features (O-ring grooves, barbed ends, or quick-connect interfaces) to match your assembly requirements. The PA66 GF30 compound is halogen-free and meets RoHS directives, making it suitable for environmentally conscious OEMs.
Trust & Credibility
Since 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has grown from a small workshop to a 1,000–3,000 m² factory with 51–100 employees. Our portfolio includes over 200 successful injection mold projects for automotive and industrial clients. We have shipped millions of custom plastic parts to customers in North America, Europe, Southeast Asia, and other regions. Our TS16969 certification (validated by third-party audit) guarantees a robust quality system. We invite you to request a free DFM and quotation. Let us help you bring your NEV thermal management design to life with precision, reliability, and cost efficiency.
Frequently Asked Questions (FAQ)
-
Q1: What is the minimum order quantity (MOQ) for this custom injection molding service?
A: MOQ depends on the mold complexity and part size. Typically, we require a minimum of 5,000 pieces per order for standard runs. However, we can discuss lower quantities for prototyping or initial trials. -
Q2: Can you provide samples before mass production?
A: Yes, we offer T1 (first trial) samples after mold manufacturing. Usually 5–20 pieces are provided for dimensional verification and testing. Additional samples can be arranged at cost. -
Q3: How long does the mold design and fabrication take?
A: Mold design takes 5–10 working days after order confirmation, and fabrication takes 20–30 working days, depending on complexity and number of cavities. -
Q4: Is the PA66 GF30 material suitable for long-term exposure to coolant?
A: Yes, PA66 GF30 has excellent resistance to typical coolants used in NEV thermal management (ethylene glycol/water mixtures). We recommend conducting compatibility tests with your specific coolant formulation. Additional chemical resistance data is available upon request. -
Q5: Do you offer color customization?
A: Absolutely. The standard color is black (natural PA66 color plus carbon black). Any RAL or Pantone color can be matched using masterbatch, subject to additional cost and lead time. -
Q6: What quality inspections are performed on the parts?
A: We perform 100% visual inspection for surface defects and dimensional checks using CMM (Coordinate Measuring Machine) for critical features. Wall thickness, burst pressure, and leak tests are available as per customer specifications. -
Q7: Can you make the tubing joint with an integrated sealing ring?
A: Yes, we can design the mold to incorporate a groove for an O-ring or a barbed profile for a push-fit seal. We can also supply pre-assembled O-rings if required. -
Q8: What shipping methods do you use?
A: We ship via sea, air, or express courier (DHL/UPS/FedEx) based on your urgency and budget. For large orders, sea freight from Shanghai or Shenzhen is most economical.
Contact us today to discuss your NEV thermal management project. As a TS16969 certified manufacturer with years of injection molding excellence, we are ready to deliver reliable solutions from Vietnam and China.
Send Inquiry to This Supplier
You May Also Like
-
Multi Directional Slider Mold Auto Dual Port Tubing Joint Injection Service IATF16949 Auto Pipeline Bracket Connector Maker PhilippinesNegotiableMOQ: 5000 Pieces
-
Industrial Auto Fluid Tubing Joint Plastics Injection Tooling Supply IATF16949 PPA Engine Bay Tubing Bracket Custom Mold Factory CambodiaNegotiableMOQ: 5000 Pieces
-
IATF16949 Automotive Fluid Transmission Dual Port Valve Custom Plastic Molding PP TD30 Full Traceability Auto Component Supplier MalaysiaNegotiableMOQ: 5000 Pieces
-
Cold Resistant PA66 GF30 Injection Molded Valve NEV Battery Thermal Management High Burst Pressure Plastics RussiaNegotiableMOQ: 5000 Pieces
-
Custom NEV Battery Thermal Management Valve Plastics IATF16949 Mill Test Report CKD Assembly Supply Chain CambodiaNegotiableMOQ: 5000 Pieces
-
Precision Electric Vehicle Heat Pump Thermal Management Valve PPA Injection Automatic Unscrewing Tooling ThailandNegotiableMOQ: 5000 Pieces
-
High Precision Plastics Thermal Management Valve S136 Steel Mold IATF16949 New Energy Vehicle Component PhilippinesNegotiableMOQ: 5000 Pieces
-
High Temp PPA Plastics Valve NEV Battery Pack Thermal Management Leak Proof Auto Engine Flow Control Factory UAENegotiableMOQ: 5000 Pieces
-
Automated NEV Battery Thermal Valve Plastics Haitian Machine Robotic Arm Extraction CMM Validated Saudi ArabiaNegotiableMOQ: 5000 Pieces
-
Hydrolysis Resistant PPA Valve EV Battery Thermal System IATF16949 Dimensional Stability Plastics Assembly IndonesiaNegotiableMOQ: 5000 Pieces
