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Help CenterCommercial Vehicle Engine Cooling Dual Port Joint Mold IATF16949 PP TD30 Plastic Injection Multi Cavity Tooling Indonesia
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Changzhou Hongxinyutai Precision Mold Co., Ltd. specializes in manufacturing high-precision plastic injection molds for the automotive industry. Our Commercial Vehicle Engine Cooling Dual Port Joint Mold is engineered to produce reliable and durable cooling system components that meet the demanding requirements of heavy-duty vehicles. With a factory spanning 1,000–3,000 square meters, a dedicated team of 51–100 employees, and a proven track record since 2017, we deliver molds that combine advanced multi-cavity technology with strict IATF16949 quality standards. This mold is specifically designed for the Indonesian market and can be customized for other regions, ensuring optimal performance and cost efficiency for your production line.
Our dual port joint mold features a multi-cavity configuration that significantly increases output per cycle, reducing unit cost while maintaining dimensional accuracy. The tooling is constructed from high-grade steel (TD30 reference) and uses PP (polypropylene) as the specified material, which offers excellent chemical resistance, thermal stability, and lightweight properties essential for engine cooling systems. Below is a summary of key technical specifications:
| Specification | Details |
| Mold Material | TD30 / Imported steel (hardened) |
| Cavity Count | Multi-cavity (2, 4, 6 or custom) |
| Plastic Material | PP (polypropylene) |
| Product Weight | Customizable (approx. 80–150g per piece) |
| Cycle Time | 20–35 seconds (depending on cavity) |
| Mold Life Expectancy | 500,000–1,000,000 shots |
| Cooling System | Conformal/baffle cooling channels |
Key advantages for your production:
- Higher output: Multi-cavity design allows simultaneous production of multiple parts, boosting efficiency by 40–60% compared to single-cavity molds.
- Precision engineering: CNC machined with tolerances within ±0.01mm, ensuring perfect fit of the dual port joint in the engine cooling system.
- Durable construction: Hardened tool steel (TD30 reference) resists wear, reduces maintenance downtime, and extends mold life.
- Optimized cooling: Advanced conformal cooling channels reduce cycle time and improve part quality by minimizing warpage and sink marks.
- IATF16949 certified process: Every step from design to trial run follows automotive industry standards, giving you reliable, repeatable parts.
- Customizable features: The mold can be adapted for different injection molding machines (clamping force, shot size) and part designs per your requirements.
This mold is ideal for manufacturers of commercial vehicle cooling components, especially those supplying to truck, bus, and heavy equipment OEMs. The dual port joint is a critical element in the cooling circuit, and our tooling ensures consistent wall thickness, no flash, and excellent sealing surfaces. We also provide complete mold commissioning support and after-sales technical assistance.
Trust and reliability: Since our establishment in 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has served clients across North America, South America, Europe, Africa, Oceania, the Middle East, and Asia. Our facility occupies 1,000–3,000 square meters and is equipped with advanced CNC, EDM, and wire-cutting machines operated by a skilled workforce of 51–100 employees. We hold TS16969 certification (automotive quality management) and follow strict quality control procedures. For this specific mold, we adhere to IATF16949 requirements to meet global automotive standards. Our molds are shipped from major ports in Jiangsu, Shanghai, and Shenzhen, ensuring timely delivery to Indonesia and worldwide. We are confident that our dual port joint mold will provide you with a competitive edge in terms of cost, quality, and delivery speed. Contact us today to discuss your project requirements and request a customized quotation.
Frequently Asked Questions (FAQ):
-
Q: What is the typical lead time for this mold?
A: Standard lead time is 30–45 days after design approval, depending on cavity count and complexity. Rush delivery is available upon request. -
Q: Can the mold be used for materials other than PP?
A: It is optimized for PP, but with adjustments to cooling and gate design, it can also run materials like PA6, PA66, or TPV. Please consult with our engineers. -
Q: Do you offer mold trials and sample parts?
A: Yes, we provide trial shots at our facility and ship sample parts for your approval before mass production. -
Q: What is the warranty period for this mold?
A: We offer a 12-month warranty against manufacturing defects covering workmanship and material. Maintenance support is available beyond warranty. -
Q: How do you ensure the mold cavity balance in multi-cavity design?
A: Using mold flow analysis and precise runner balancing, we achieve uniform filling and consistent part weight across all cavities. -
Q: Is the mold compatible with Indonesian injection molding machines?
A: Yes, we can design the mold base to fit common machine standards (e.g., JIS, DIN) with specific clamping hole patterns and ejector systems. -
Q: Do you provide CAD/CAE design service?
A: Yes, our in-house engineering team can conduct 3D design, mold flow analysis, and offer DFM (Design for Manufacturing) reports to optimize your part. -
Q: What is the minimum order quantity (MOQ)?
A: MOQ is one set of mold, but we recommend ordering spare parts (e.g., cores, inserts) together for faster replacement in the future.
Ready to upgrade your production? Our experienced team at Changzhou Hongxinyutai Precision Mold Co., Ltd. is eager to support your project with a high-quality, cost-effective mold solution. Contact us now for a detailed quotation and technical discussion!
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