Commercial Vehicle EPS Motor Stator Bracket Injection Mold IATF16949 Automated Robotic Extraction Plant Indonesia
Product Spotlights
As a specialized manufacturer with a 1,000-3,000 sqm facility and over 6 years of industry experience, Changzhou Hongxinyutai Precision Mold Co., Ltd. proudly presents our Commercial Vehicle EPS Motor Stator Bracket Injection Mold. This mold is meticulously engineered for producing stator brackets used in electric power steering (EPS) motors for heavy-duty commercial vehicles. Incorporating IATF16949 quality management standards and a fully automated robotic extraction system, our mold delivers high precision, exceptional durability, and unmatched production efficiency for automotive tier suppliers and OEMs. Designed for our plant in Indonesia, it also demonstrates our global manufacturing capability to serve markets in Southeast Asia, North America, Europe, and beyond.
Key Features & Technical Specifications
- IATF16949 Certified Process: Every mold is developed and manufactured under strict IATF16949 guidelines, ensuring traceability, process control, and consistent quality for automotive applications.
- Automated Robotic Extraction: Integrated robotic arm system for safe, rapid part removal, reducing cycle time by up to 20% and minimizing operator intervention.
- High-Precision Machining: Mold cavities and cores are machined with CNC and EDM technology, achieving tolerance within ±0.02 mm for critical dimensions of the stator bracket.
- Optimized Cooling Design: Conformal cooling channels or advanced baffle cooling ensures uniform temperature distribution, resulting in shorter cooling time and reduced part warpage.
- Durable Steel Selection: Made from premium tool steels like H13 or S136, with hardness up to 48-52 HRC, offering extended mold life exceeding one million shots under normal maintenance.
- Modular Mold Base: Standard LKM or equivalent mold base for easy maintenance and interchangeability, reducing downtime.
- Customizable Cavity Configuration: Available in single, dual, or multi-cavity designs to match your required production volume.
- Global Service & Support: Production at our Indonesia plant allows for cost-effective manufacturing and fast delivery to Southeast Asian customers, with full technical support from our China headquarters.
| Parameter | Value |
|---|---|
| Mold Material | H13 / S136 (Optional) |
| Hardness (Core & Cavity) | 48-52 HRC |
| Cavity Number | 1+1 (Custom up to 4 cavities) |
| Cycle Time Estimate | 35-45 seconds (depending on material) |
| Mold Life (Expected) | 1,000,000+ shots |
| Cooling System | Conformal or Standard |
| Robotic Extraction | Yes (Fully Automated) |
| Quality Standard | IATF16949 |
Benefits for Your Production Line
- Reduce labor costs and human error with automated part removal.
- Increase output consistency thanks to precise temperature control and repeatable robotic handling.
- Lower total cost of ownership through extended mold life and easy maintenance.
- Accelerate time-to-market with our experienced engineering team providing DFM (Design for Manufacturing) feedback.
- Flexible scaling from prototype to mass production runs.
Why Partner with Hongxinyutai?
Founded in 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has grown into a team of 51-100 skilled professionals. Our 1,000-3,000 sqm facility houses advanced CNC, EDM, and injection molding machines. We serve a diverse global market including North America, South America, Europe, Asia, and Africa. All our molds are produced under the TS16969 (and IATF16949 aligned) quality system, and we have shipped to clients in over 15 countries. Our Indonesia plant enables competitive pricing and rapid response for Southeast Asian markets, while our China headquarters handles global inquiries. We are committed to delivering reliable, high-performance molds for critical automotive components like EPS motor stator brackets. Contact us today to discuss your project requirements and request a quotation. We look forward to supporting your success.
Frequently Asked Questions
-
Q1: What is the typical lead time for this mold?
A: Lead time depends on complexity and cavity number. Standard single-cavity molds take 30-45 days. Multi-cavity or highly customized molds may require 45-60 days. Express options are available upon request. -
Q2: Can you provide mold samples for trial?
A: Yes, we offer sample runs (T0/T1/T2) at our Indonesia or China facility. Sample parts can be sent for customer validation before mass production. -
Q3: Is the mold compatible with different injection molding machines?
A: The mold base and locating ring dimensions can be customized to fit your injection machine (e.g., Engel, KraussMaffei, Haitian). Please provide machine specifications. -
Q4: What kind of robotic extraction system do you use?
A: We integrate industry-standard robotic arms (e.g., ABB, Fanuc, or custom) with end-of-arm tooling designed for gentle part removal and placement on conveyor or pallet. -
Q5: Do you offer mold maintenance service?
A: Absolutely. We provide comprehensive after-sales support, including spare parts, repair, and maintenance training. Long-term service contracts are available upon request. -
Q6: What materials are used for the stator bracket? Can you test with customer's material?
A: Typical materials for EPS motor stator brackets include PA66+GF30, PBT, or high-temperature nylon. We can trial with your specified material to ensure proper flow and cooling. -
Q7: How do you ensure the mold meets IATF16949 requirements?
A: Our entire production process follows IATF16949 procedures, from design review and FMEA to process control and PPAP documentation. We can provide necessary quality documents and part approval reports. -
Q8: Is the mold price negotiable for bulk orders?
A: Yes, we offer volume discounts for multiple molds or repeat orders. Please contact our sales team for a customized quotation based on your specific needs.
Send Inquiry to This Supplier
You May Also Like
-
PPS-GF40 Insert Injection Pump Impeller Designed for Traditional Automotive OEMs CMM Inspected Mold ProtectionNegotiableMOQ: 5000 Pieces
-
PPS-GF40 Pump Impeller Insert Injection Molding With 0.01mm Tolerance CMM Inspection Automotive OEMNegotiableMOQ: 5000 Pieces
-
PPS-GF40 Insert Injection Auto Impeller for Fluid Transfer Systems Changzhou Source Factory IATF 16949NegotiableMOQ: 5000 Pieces
-
PPS-GF40 Insert Injection Impeller for Automotive Cooling Systems Mold Protection Robotic Arm Mass ProductionNegotiableMOQ: 5000 Pieces
-
Custom PPS-GF40 Insert Injection Auto Pump Impeller: IATF 16949 Certified CMM Inspected Fluid Components for SE Asia Auto Supply ChainsNegotiableMOQ: 5000 Pieces
-
PPS-GF40 Insert Injection Impeller Custom Automotive Grade Heavy Duty Plastic Parts Robotic Arm ProductionNegotiableMOQ: 5000 Pieces
-
PPS-GF40 Insert Injection Auto Pump Impeller IATF 16949 Certified CMM Inspected Robotic Arm Mass ProductionNegotiableMOQ: 5000 Pieces
-
Heavy-Duty PPS-GF40 Insert Injection Auto Pump Impeller: IATF 16949 Certified Changzhou Source Factory for SE Asian OEM Supply ChainsNegotiableMOQ: 5000 Pieces
-
Automotive Grade PPS-GF40 Insert Injection Pump Impeller: Chemical Resistant Mold Protection Mass Production for SE Asia Traditional OEMsNegotiableMOQ: 5000 Pieces
-
PP-T30 Breather Valve Plastic Mold Tooling With Mold Protection System and Robotic Arm CompatibilityNegotiableMOQ: 5000 Pieces
