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Help CenterTier 1 Auto Supply EV Battery Cooling Pump Motor Bracket IATF16949 Anti Creep Electrical Insulation Plastics Thailand
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Changzhou Hongxinyutai Precision Mold Co., Ltd. proudly introduces our Tier 1 Auto Supply EV Battery Cooling Pump Motor Bracket, engineered specifically for electric vehicle thermal management systems. Manufactured in our 1,000-3,000 square meter facility in Changzhou, Jiangsu, China, this bracket combines TS16969 certified quality with advanced anti-creep electrical insulation plastics to ensure reliable performance under demanding conditions. As a dedicated manufacturer with 51-100 skilled employees since 2017, we deliver precision-molded components that meet the rigorous requirements of Tier 1 automotive suppliers, with a special design tailored for the Thailand market.
Our bracket is a critical component in the EV battery cooling pump assembly, providing secure mounting for the motor while preventing electrical leakage and ensuring long-term dimensional stability. The material formulation resists creep under high temperature and continuous load, a common challenge in electric vehicle underhood environments. Combined with strict dimensional tolerances and a robust design, this bracket enhances the overall reliability of the cooling system, extending the life of the pump and reducing maintenance needs.
Key Features & Technical Specifications
- Anti-Creep Performance: Special engineering plastic compound resists permanent deformation under sustained mechanical stress and elevated temperatures (tested up to 120°C).
- Electrical Insulation: Dielectric strength > 20 kV/mm, preventing short circuits and ensuring safe operation in high-voltage EV systems.
- Corrosion & Chemical Resistance: Withstands exposure to coolant fluids, road salts, and UV radiation without degradation.
- Precision Dimensions: Achieved through high-accuracy injection molds, ensuring perfect fit with pump motor housings and chassis mounting points.
- Lightweight Design: Optimized material usage reduces weight by up to 30% compared to metal alternatives, contributing to overall EV efficiency.
- TS16969 Certified Production: Manufactured under strict quality control systems, with batch traceability and process documentation available upon request.
- Customizable Mounting Holes: Multiple hole patterns and bolt sizes can be accommodated per customer specifications (including Thailand-specific requirements).
- Environmentally Compliant: RoHS and REACH compliant, free from hazardous substances.
Technical Parameter Table (Typical Values)
| Parameter | Value | Notes |
|---|---|---|
| Operating Temperature Range | -40°C to +125°C | Continuous duty |
| Tensile Strength | 60 MPa | ASTM D638 |
| Flexural Modulus | 2800 MPa | Maintains rigidity |
| Dielectric Strength | 22 kV/mm | IEC 60243 |
| Creep Resistance (1000h at 100°C, 10 MPa) | Strain < 1.5% | Outstanding long-term stability |
| Weight | approx. 85 g | Varies with customization |
Benefits for Your EV Cooling System
- Reliable Motor Support: The bracket securely holds the pump motor in place, minimizing vibration and reducing noise for a quieter cabin experience.
- Enhanced Thermal Management: By preventing deformation under heat, the bracket maintains proper alignment between pump and motor, ensuring consistent coolant flow.
- Electrical Safety: Excellent insulation properties protect high-voltage components and personnel, reducing risk of electrical arcing or ground faults.
- Cost-Effective Lightweighting: Replaces heavier metal brackets while meeting strength requirements, contributing to extended driving range.
- Global Compatibility: Designed to match common pump motor sizes used by Tier 1 suppliers in Thailand and other markets, with custom mold options for unique needs.
- Easy Installation: Pre-drilled mounting holes and clear orientation features simplify assembly line integration.
Why Choose Changzhou Hongxinyutai?
Established in 2017, our factory spans 1,000–3,000 square meters and is home to a team of 51–100 experienced professionals. We hold TS16969 certification (available for review upon request), demonstrating our commitment to automotive-grade quality management. Our production process covers mold design, injection molding, and post-processing, allowing us to control every step of the bracket’s creation. We ship globally from Jiangsu, Shanghai, and Shenzhen ports, serving markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our brackets are already trusted by Tier 1 automotive suppliers for EV cooling applications, with specific adaptations for Thailand’s hot and humid operating conditions.
We understand that in the EV industry, reliability is non-negotiable. That’s why we perform rigorous in-house testing on every batch, including dimensional inspection, creep testing, and dielectric strength verification. Our engineers are available to support your design-to-production cycle, offering modifications to the bracket geometry, material grade, or insert options (e.g., threaded metal inserts for extra strength). We also provide documentation packages including PPAP, IMDS, and material data sheets upon request.
If you are looking for a high-quality, certified EV battery cooling pump motor bracket that meets Tier 1 standards and is tailored for the Thailand market, look no further. Contact us today for a quote or to discuss your specific requirements. We are ready to support your project with fast prototyping, competitive pricing, and reliable delivery schedules.
Frequently Asked Questions (FAQ)
- Q: What material is used in this bracket? A: Our bracket is made from a specialized anti-creep electrical insulation plastic compound, selected for its high dielectric strength and dimensional stability under thermal cycling. The exact grade can be tailored to meet specific customer requirements (e.g., UL94 V-0 flammability rating).
- Q: Does this bracket have any certifications? A: Yes, our production facility is TS16969 certified. We can provide a copy of the certificate and related quality documentation upon request. The product itself is designed to comply with standard automotive testing protocols.
- Q: Can the bracket be customized for different pump motor models? A: Absolutely. We offer custom mold capability to adjust mounting hole patterns, thickness, and dimensions. Please provide a drawing or sample, and our team will develop a tailored solution for you.
- Q: What is the typical lead time for this product? A: For standard designs, lead time is approximately 4–6 weeks after order confirmation. Custom designs may require 8–10 weeks including mold fabrication. Faster turnaround is possible for repeat orders.
- Q: Is the bracket suitable for high-voltage EV systems (400V/800V)? A: Yes, the insulation material provides adequate creepage and clearance distances for up to 1000V systems. We recommend a design review with your electrical specifications to ensure optimal safety margins.
- Q: How does the bracket perform in high-temperature environments like Thailand? A: Our material has been tested for continuous operation at 120°C and short spikes up to 150°C, with minimal creep. The bracket maintains its structural integrity even under prolonged exposure to high ambient temperatures combined with coolant heat.
- Q: What packaging options are available? A: Standard packaging includes anti-static bags and carton boxes with foam inserts to prevent damage. Bulk packaging in returnable containers is also an option for high-volume orders. We can label per your requirements.
- Q: Can you provide samples before bulk production? A: Yes, samples are available for evaluation. Typically, we request a sample fee which is refundable with the first order. Turnaround time for samples is 3–4 weeks for standard designs, longer for custom molds.
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