Helical Gear Standard Compliant Factory Direct Price With After-Sales Technical Support
Product Spotlights
Welcome to Henan San Kuang Machinery Technology Co., Ltd. – a professional manufacturer located in Luoyang, Henan, China, with a factory covering 10,000–30,000 square meters and an annual export value of US$2.5–5 million. Our helical gears are produced strictly in accordance with international standards, offering factory-direct pricing and dedicated after-sales technical support. Whether you need standard gears or customized solutions, we deliver precision, durability, and cost efficiency to meet your industrial requirements.
Our helical gears are widely used in various sectors including mining, construction, power transmission, and heavy machinery. By combining advanced CNC hobbing and grinding equipment with stringent quality control, we ensure that every gear performs reliably under high-load and high-speed conditions. With a team of 51–100 skilled employees and strong export capabilities to markets across North America, South America, Europe, Asia, and Africa, we are your trusted partner for helical gear procurement.
Product Features & Technical Specifications
- Standard Compliance: Manufactured in line with DIN, ISO, and AGMA standards (as specified). All gears undergo dimensional verification and hardness testing.
- High Strength & Wear Resistance: Made from premium alloy steel (20CrMnTi, 40Cr, etc.) with carburizing and quenching heat treatment – surface hardness reaches HRC 58–62.
- Smooth & Quiet Operation: Optimized helix angle design (15°–35°) reduces vibration and noise, ideal for high-speed transmission systems.
- Precision Machining: Gear hobbing and grinding achieve accuracy grade up to DIN 6. Custom grades (DIN 7–9) available upon request.
- Flexible Customization: Modules from 1 to 20 mm, outer diameter up to 2000 mm, and various tooth profiles (involute, modified).
- Surface Treatment Options: Shot blasting, phosphating, black oxide, or anti-rust coating for extended service life.
| Parameter | Range / Standard |
|---|---|
| Module | 1 – 20 mm |
| Outer Diameter | Up to 2000 mm |
| Helix Angle | 15° – 35° (custom) |
| Accuracy Grade | DIN 6 – 9 |
| Hardness | HRC 58 – 62 (surface) |
| Material | 20CrMnTi, 40Cr, 42CrMo, etc. |
| Heat Treatment | Carburizing & Quenching / Nitriding (optional) |
| Application | Gearboxes, conveyors, mining, wind power |
Why Choose Our Helical Gears?
- Factory Direct Price: Skip intermediaries – get competitive pricing without compromising quality.
- After-Sales Technical Support: Our experienced engineers provide remote and on-site guidance for installation, troubleshooting, and maintenance.
- Short Lead Time: Standard gears ship within 15–25 days; custom orders typically 30–45 days.
- Rigorous Quality Control: Each batch is inspected with coordinate measuring machines (CMM) and gear testers to ensure compliance.
- Global Shipping: Convenient loading at Shanghai, Lianyungang, Qingdao, and Tianjin ports – fast delivery to any major region.
With 51–100 dedicated employees and a manufacturing base spanning 10,000–30,000 square meters, we have the capacity to handle bulk orders while maintaining product consistency. Our export business has grown to an annual value of US$2.5–5 million, serving customers in over 20 countries across North America, Europe, Asia, and Africa. This trust is built on reliable deliveries, strict adherence to technical drawings, and responsive after-sales care.
We invite you to experience the difference of partnering with a manufacturer that puts quality and customer satisfaction first. Contact our sales team for a quotation or to discuss your specific gear requirements. We are ready to support your success with helical gears that meet the highest standards – backed by factory-direct pricing and expert technical assistance.
Frequently Asked Questions (FAQ)
-
Q: What materials are available for your helical gears?
A: We commonly use alloy steels such as 20CrMnTi, 40Cr, and 42CrMo. Stainless steel and other special materials are available as options. Please specify your requirements. -
Q: Can you produce helical gears with non-standard modules or tooth counts?
A: Yes, we specialize in custom manufacturing. You can provide a drawing or technical specification, and we will produce gears tailored to your exact module, helix angle, and tooth profile. -
Q: What is the typical lead time for an order?
A: For standard gears in small quantities, lead time is about 15–25 working days. Customized or large-volume orders may require 30–45 working days. We will confirm with you upon order placement. -
Q: Do you offer heat treatment or surface coating services?
A: Yes, we offer carburizing, quenching, nitriding, shot blasting, phosphating, and black oxide treatments. Let us know your preferred process for enhanced durability and corrosion resistance. -
Q: How do you ensure the quality of each gear?
A: Our quality control includes raw material testing, in-process inspection, final dimensional checks using CMM and gear testers, and hardness verification. We also provide inspection reports upon request. -
Q: What kind of after-sales technical support do you provide?
A: Our after-sales team is available via email, phone, or video call to assist with installation, usage issues, and maintenance. We can also arrange on-site support for large projects if needed. -
Q: What is the minimum order quantity (MOQ) for helical gears?
A: Our MOQ is typically 10 pieces for standard sizes. For customized gears, the MOQ may be lower depending on complexity. Please contact us for details. -
Q: Which ports do you ship from? Can you handle door-to-door delivery?
A: We ship from Shanghai, Lianyungang, Qingdao, and Tianjin ports. Door-to-door delivery can be arranged through our freight partners – just let us know your preferred logistics method.
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