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Help CenterNon Medical Lab Consumable Transparent Tube Mold IATF16949 Automated Robotic Extraction Extreme Clarity Tooling Cambodia
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Changzhou Hongxinyutai Precision Mold Co., Ltd. is proud to present our Non Medical Lab Consumable Transparent Tube Mold, designed with IATF16949 quality standards and integrated automated robotic extraction for superior efficiency. Since our establishment in 2017, we have focused on delivering precision tooling that combines extreme clarity with robust durability. This mold is ideal for producing transparent tubes used in laboratory consumables, offering consistent wall thickness and excellent surface finish without any compromise on production speed.
Our mold incorporates advanced robotics for automated part removal, reducing cycle time and operator intervention while ensuring consistent quality. The extreme clarity feature ensures that the final transparent tubes meet the highest optical standards required for non-medical lab applications, such as sample handling, liquid storage, and general laboratory workflows. With a factory size of 1,000-3,000 square meters and a team of 51-100 skilled professionals, we guarantee reliable manufacturing and on-time delivery.
Key Features & Benefits
- IATF16949 Certified Tooling: Our molds are produced under strict IATF16949 quality management systems, ensuring consistent precision and long service life. This certification reflects our commitment to automotive-grade standards, now applied to laboratory consumable molds.
- Automated Robotic Extraction: The mold is equipped with a robotic arm that automatically extracts finished parts after each cycle. This reduces manual handling, minimizes defects, and increases overall productivity by up to 30% compared to traditional molds.
- Extreme Clarity: The cavity surface is polished to an optical-grade finish, yielding transparent tubes with near-zero haze. This is critical for visual inspection and accurate liquid level reading in lab environments.
- High Durability: Constructed from premium tool steel with optional surface treatments (e.g., nitriding, PVD coating), the mold withstands high-volume production runs exceeding 1 million shots without significant wear.
- Customizable Design: Tube dimensions, wall thickness, and gate locations can be tailored to your specific requirements. We also offer multi-cavity configurations for increased output.
- Fast Cycle Time: Optimized cooling channel design ensures uniform temperature distribution, reducing cycle time to as low as 8-12 seconds (depending on material and part geometry).
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Mold Material | S136 / H13 / 1.2343 (optional) |
| Cavity Count | 1-32 cavities (customizable) |
| Tube Diameter Range | 5 mm – 50 mm |
| Wall Thickness Tolerance | ±0.02 mm |
| Surface Finish (Cavity) | SPI A1 (mirror finish, Ra ≤ 0.025 μm) |
| Expected Life (Shots) | 1,000,000 – 3,000,000 (depending on material and maintenance) |
| Robotic Extraction Type | Servo-driven 6-axis robot (compliant with mold control) |
| Compatible Materials | PP, PS, PC, PETG, PMMA (transparent grades) |
Why Choose Our Mold?
- Proven Export Experience: We ship to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. Our molds are trusted by laboratories and OEMs worldwide.
- Expert Engineering Team: With over 6 years of mold making history and a dedicated R&D department, we continuously improve our designs to meet evolving market demands.
- End-to-End Service: From initial design consultation to mold trial and after-sales support, we accompany you throughout the project lifecycle. Free design optimization is available for volume orders.
- Competitive Lead Time: Standard mold delivery time is 25-40 working days, depending on complexity. We also offer expedited services for urgent requirements.
Our facility in Changzhou, Jiangsu, China operates under strict quality control, leveraging advanced CNC machining, EDM, and coordinate measuring machines (CMM) to ensure every mold meets the specified tolerances. The factory size of 1,000-3,000 square meters and a workforce of 51-100 employees allow us to handle both small and large-scale projects efficiently.
Frequently Asked Questions (FAQ)
-
Q: Is this mold suitable for medical-grade lab consumables?
A: This mold is specifically designed for non-medical lab consumables. If you require medical-grade compliance (e.g., ISO 13485), please contact us to discuss possible adaptations. -
Q: Can you customize the tube length and diameter?
A: Yes, absolutely. We offer full customization of tube dimensions, including length, outer diameter, and wall thickness. Our engineering team will work with your specifications. -
Q: What is the minimum order quantity (MOQ)?
A: The MOQ for a new mold is 1 set. For production runs using the mold, the MOQ depends on material and part complexity; typical minimum is 10,000 pieces per order. -
Q: How long does the robotic extraction system last?
A: The robotic arm and controller are industrial-grade components rated for millions of cycles. Regular maintenance (lubrication, sensor calibration) is recommended every 6 months to ensure optimal performance. -
Q: Do you provide sample testing before mass production?
A: Yes, we offer trial shots at our facility. Samples will be shipped for your approval before we proceed with full production. Sample fees apply and are refundable upon bulk order. -
Q: What payment terms do you accept?
A: We typically accept T/T (30% deposit, 70% before shipment) or L/C at sight. Other payment methods may be negotiated case by case. -
Q: How do you ensure the extreme clarity of the tubes?
A: Our mold cavities are polished to SPI A1 standard (mirror finish), and we use optimized injection parameters (temperature, pressure, cooling) to minimize flow marks and bubbles. The resulting tubes have haze level below 2% for most transparent polymers. -
Q: Is IATF16949 certification valid for this product?
A: Yes, our entire production process is certified under IATF16949 (also known as TS16969). This certification ensures robust quality management and traceability, which is valuable even for non-automotive applications like lab consumables.
Trusted by clients in over 10 countries, Changzhou Hongxinyutai Precision Mold Co., Ltd. has successfully delivered hundreds of transparent tube molds since 2017. Our main markets include North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. We are committed to providing tooling that combines extreme clarity, automation, and long-term reliability.
Whether you need a single-cavity prototype mold or a high-cavity production mold with robotic extraction, we invite you to discuss your project with our team. Contact us today for a quotation or engineering consultation. Let us help you achieve flawless transparent tube production for your lab consumable needs.
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