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Help CenterWater Treatment Sensor Housing Clear Tubing Mold IATF16949 SAN Material Precision Graduated Line Plastic Tooling Philippines
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Changzhou Hongxinyutai Precision Mold Co., Ltd., established in 2017, is a professional manufacturer specializing in precision plastic tooling. With a factory area of 1,000–3,000 square meters and a dedicated team of 51–100 employees, we have been delivering high-quality molds to global clients. Our Water Treatment Sensor Housing Clear Tubing Mold is engineered with IATF 16949 quality management standards, using SAN material to ensure durability, transparency, and precise graduated lines. This mold is ideal for producing clear tubing components used in water treatment sensors, offering excellent dimensional stability and optical clarity.
Our mold is designed for high-volume injection molding, featuring advanced cooling channels and precision machined cavities. The graduated line on the tubing allows easy volume measurement, making it suitable for flow monitoring applications. We serve clients in North America, South America, Europe, Southeast Asia, and beyond, providing reliable tooling solutions that meet international standards.
Product Features & Advantages
- High Precision Graduated Line: Laser-engraved scale ensures accurate volume reading, critical for water treatment sensor housings.
- Clear SAN Material: Offers excellent transparency, chemical resistance, and impact strength compared to standard acrylic.
- IATF 16949 Compliant Production: Rigorous quality control processes ensure consistent mold performance and long service life.
- Customizable Design: Mold cavities, gate types, and ejection systems can be tailored to your specific part geometry.
- Optimized Cooling System: Conformal cooling channels reduce cycle time by up to 20% while minimizing warpage.
- Multi-Cavity Option: Available in 2-cavity, 4-cavity, or more to increase production efficiency.
- Easy Maintenance: Standardized components and quick-change inserts simplify repairs and reduce downtime.
Technical Specifications
| Parameter | Details |
|---|---|
| Mold Base Material | P20 / 718H / S136 (optional) |
| Cavity/Insert Material | Hardened steel (HRC 48–52) |
| Mold Life | 500,000 – 1,000,000 shots (depending on plastic & maintenance) |
| Product Material | SAN (Styrene Acrylonitrile) – clear grade |
| Graduated Line Accuracy | ±0.05 mm |
| Mold Weight | Approx. 500–1500 kg (custom) |
| Injection Machine Tonnage | 80–200 tons recommended |
| Delivery Time | 25–40 days after design approval |
Our molds are manufactured using 5-axis CNC machining, EDM, and CMM inspection to guarantee tight tolerances. Each mold undergoes a trial run at our facility before shipment, ensuring that the produced parts meet your specifications. We also provide full documentation including mold drawings, material certificates, and quality reports.
Why Choose Changzhou Hongxinyutai?
Since 2017, we have served clients across 15+ countries, including the Philippines, where this mold is commonly used for water treatment sensor assemblies. Our factory has a proven record of delivering molds that achieve zero-defect production in high-volume environments. With a team of experienced engineers and mold makers, we can handle complex geometries and tight deadlines.
Trusted by Global Clients: Our molds are exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Europe. We have successfully completed projects for major water treatment equipment manufacturers. Our commitment to quality is reflected in our IATF 16949 compliant processes, rigorous testing, and after-sales support.
We offer free mold design optimization suggestions based on your part requirements, and provide one-year warranty on mold workmanship. Contact us today to discuss your water treatment sensor housing mold needs – we are confident in delivering a cost-effective solution with short lead times.
Frequently Asked Questions (FAQ)
-
Q: What is the minimum order quantity for this mold?
A: We accept single mold orders. No MOQ required. -
Q: Can the graduated line be customized to different measurement units?
A: Yes, we can engrave mL, oz, or custom scales based on your requirements. -
Q: How long does the mold usually last?
A: With proper maintenance, the mold can produce 500,000 to 1,000,000 parts for SAN material. -
Q: Do you provide samples before mass production?
A: Yes, we provide trial shots (sample parts) for your approval before full production. -
Q: What is the lead time for a mold like this?
A: Typically 25–40 days after final design and deposit. -
Q: Can you make molds for other plastics besides SAN?
A: Absolutely. The mold can be designed for PC, PP, PMMA, or any other thermoplastic on request. -
Q: Is it possible to get a mold with multiple cavities?
A: Yes. We offer 2, 4, 6, or more cavities to increase efficiency. -
Q: How do you ensure the mold meets IATF 16949 standards?
A: We follow APQP/PPAP procedures, use SPC for process control, and provide full quality documentation.
Ready to start your project? Share your part drawing or specifications, and we will provide a competitive quotation and mold flow analysis within 48 hours. Our expert team is ready to assist you with custom plastic tooling for water treatment applications.
Send Inquiry to This Supplier
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