Wire Cutting Machine for Cable Processing in Electronics Assembly, Precise Length Control
Product Spotlights
Suzhou Excellence Intelligent Technology Co., LTD is proud to present our latest Wire Cutting Machine for Cable Processing in Electronics Assembly, designed to deliver precise length control for high-volume production environments. Since 2013, we have been serving global clients with reliable cable processing solutions, backed by a 3,000-5,000 sqm factory and ISO9001 certification. This machine integrates advanced servo motor technology and a user-friendly touch screen interface, ensuring consistent accuracy and operational efficiency for electronics assembly lines.
Key Features & Technical Specifications:
- Precise Length Control: Equipped with a high-resolution encoder and servo-driven feeding system, achieving cutting accuracy of ±0.1 mm. Ideal for applications requiring tight tolerances, such as wire harnesses for electronics.
- High-Speed Operation: Cuts at speeds up to 60 pieces per minute (depending on wire length), boosting productivity without sacrificing precision.
- Wide Wire Range: Accommodates cables with outer diameters from 0.5 mm to 8 mm, suitable for PVC, silicone, Teflon, and other common insulation materials.
- Intuitive Touch Screen: 7-inch color touch panel with multi-language support, allowing easy parameter setting for length, batch count, and speed. No complex programming required.
- Durable Construction: Heavy-duty steel frame and high-speed steel blades ensure long service life. Blades are replaceable and adjustable.
- Safety Features: Emergency stop button, protective cover, and overload protection for safe daily operation.
Technical Parameter Table:
| Parameter | Value |
| Cutting Length Range | 0.1 mm – 9999.9 mm |
| Cutting Accuracy | ±0.1 mm |
| Max. Cutting Speed | 60 pcs/min (for 100mm length) |
| Wire Diameter Range | 0.5 – 8 mm |
| Power Supply | AC 220V/110V, 50/60Hz (customizable) |
| Machine Weight | Approx. 120 kg |
| Dimensions (L×W×H) | 750 × 600 × 450 mm |
Customer Benefits:
- Reduced Material Waste: Precise length control minimizes scrap, especially valuable for expensive or short-length cables.
- Easy Integration: Compact design and standard interfaces allow quick setup in existing assembly lines or as a standalone unit.
- Low Maintenance: Simple blade replacement and self-lubricating system reduce downtime.
- Operator Friendly: One-button start, automatic batch counting, and alarm system for error-free production.
Trust & Reliability: With over a decade of experience in cable processing solutions, Suzhou Excellence Intelligent Technology has shipped products to major markets worldwide, including North America, Europe, and Southeast Asia. Our ISO9001-certified factory operates with a 3,000-5,000 sqm facility, ensuring strict quality control at every step. We provide comprehensive after-sales support, including spare parts supply and technical assistance via remote or on-site service. Choose our Wire Cutting Machine to enhance your electronics assembly line—contact us today for a customized solution!
Frequently Asked Questions (FAQ):
- Q: Can this machine cut cables with connectors or terminals attached? A: This model is designed for cutting bare wires or cables without connectors. For pre-attached connectors, we recommend a specialized stripping and cutting machine (available upon request).
- Q: What is the minimum cutting length it can achieve? A: The minimum cutting length is 0.1 mm, but for very short pieces (under 10 mm), we suggest testing to ensure consistent feeding.
- Q: How often do the blades need to be replaced? A: Blade life depends on material and usage. Typically, for PVC cables, blades can last up to 500,000 cuts. Replacements are standard and easy to install.
- Q: Does the machine support continuous operation 24/7? A: Yes, it is built for industrial shift work, but regular maintenance checks (e.g., lubrication, cleaning) are recommended to maximize lifespan.
- Q: Can I set different lengths for batch production? A: Yes, the touch screen allows you to program multiple lengths and quantities. The machine automatically changes settings when a batch is complete.
- Q: Is training required for operation? A: The intuitive interface requires minimal training. A user manual and video tutorials are provided. Optional on-site training is available.
- Q: What materials can be cut besides standard PVC wire? A: It can handle silicone, Teflon (PTFE), rubber, and other flexible insulation cables. For braided or extremely hard jackets, consult us for blade customization.
- Q: Do you offer customization for non-standard wire diameters? A: Yes, we can adjust the feeding mechanism and blade holder to accommodate larger diameters (up to 12 mm) on request. Contact our sales team for details.
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