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Suzhou Excellence Intelligent Technology Co., LTD is proud to introduce our latest Stepless Speed Adjustable Wire Cutting Machine with a servo motor, designed for cutting wires with diameters ranging from 0.08mm to 0.25mm. As a trusted trading company established in 2013, we have built a reputation for delivering precision machinery to global markets. This model combines advanced servo motor technology with stepless speed adjustment, offering unparalleled control and efficiency for fine wire cutting applications. Whether you are processing thin steel wires, copper filaments, or specialty alloys, our machine ensures clean cuts, minimal burr, and consistent performance, making it an ideal solution for electronics, automotive, aerospace, and jewelry industries.
Key Features & Technical Specifications
- Stepless Speed Adjustment: The cutting speed can be continuously varied from 0 to maximum, allowing operators to fine-tune the process according to wire material and thickness. This eliminates the need for gear changes and provides smooth acceleration/deceleration.
- Servo Motor Drive: High-precision servo motor ensures accurate torque control, low vibration, and fast response. The motor is energy-efficient and maintains constant speed under load, enhancing cutting quality.
- Wide Wire Diameter Range: Handles wires from 0.08mm to 0.25mm (ultra-fine to thin), suitable for a variety of applications including micro-wire cutting for medical devices and electronic components.
- Robust Construction: Made from high-grade steel and aluminum alloy, the machine frame is rigid and durable, reducing deflection during cutting. All moving parts are precision-machined for long service life.
- User-Friendly Control Panel: Equipped with a digital display and intuitive buttons, the operator can easily set speed, length, and count. Optional PLC/CNC integration for automated production lines.
- Safety Features: Emergency stop button, protective cover interlock, and overcurrent protection ensure safe operation.
- Low Maintenance: The servo motor and guide system require minimal lubrication and periodic inspection, reducing downtime.
| Parameter | Specification |
|---|---|
| Wire Diameter Range | 0.08 – 0.25 mm |
| Cutting Speed | 0 – 120 m/min (stepless adjustable) |
| Motor Type | Servo Motor (0.75kW – 2.2kW optional) |
| Cutting Length Accuracy | ±0.1 mm (depending on material) |
| Power Supply | AC 220V/380V, 50/60Hz (customizable) |
| Machine Weight | Approx. 150 – 300 kg (varied by configuration) |
| Control System | Manual digital control / Optional PLC with touch screen |
Detailed Advantages & Benefits
- Enhanced Precision: The servo motor provides closed-loop feedback, ensuring that the cutting speed remains consistent even when wire tension varies. This results in straighter cuts and less scrap material.
- Greater Flexibility: With stepless speed adjustment, you can switch between different wire materials (e.g., copper, stainless steel, nickel alloy) without stopping the machine to change gears. This reduces setup time and increases productivity.
- Reduced Operator Fatigue: The intuitive control interface and auto-count function minimize manual intervention. Operators can monitor multiple machines simultaneously.
- Cost Efficiency: Lower energy consumption compared to traditional hydraulic or mechanical wire cutters. The servo motor only uses power during actual cutting, saving electricity.
- Durability: All guide wheels and cutting blades are made from wear-resistant materials (tungsten carbide, hardened steel), extending the service interval to thousands of cutting cycles.
- Compatibility: Can be integrated into existing wire processing lines (e.g., wire drawing, spooling) with customized feeding and collection systems.
Why Choose Suzhou Excellence Intelligent Technology?
- ISO9001 certified quality management system – our manufacturing processes are standardized and audited.
- Factory area of 3,000–5,000 sqm, enabling efficient production and quick delivery.
- Annual export value of US$5–10 million, indicating strong international trust and repeat orders.
- Flexible shipping options from Shanghai, Ningbo, Shenzhen, or Qingdao ports – we choose the most cost-effective route for you.
- After-sales support: technical documentation, spare parts availability, and online troubleshooting.
Frequently Asked Questions (FAQ)
1. What materials can this machine cut?
It is designed for cutting various metal wires including copper, aluminum, steel, stainless steel, brass, and nickel alloys. The wire diameter must be within 0.08–0.25mm. For other materials, please consult our technical team.
2. Can the cutting speed be adjusted while the machine is running?
Yes, the stepless speed adjustment allows real-time speed changes via the control panel or an external analog signal. The servo motor responds immediately without any step changes.
3. Is training required to operate the machine?
The machine is user-friendly with a simple digital interface. Basic operational training can be provided via video manual or remote guidance. Usually, an operator can become proficient within one day.
4. What is the typical cutting accuracy?
Under normal conditions, the length accuracy is within ±0.1mm. For high-precision applications, optional feedback systems can improve accuracy to ±0.05mm.
5. Does the machine come with a warranty?
Yes, we offer a standard 2-year warranty covering manufacturing defects. The servo motor and control board are covered for that period. Consumables (blades, guides) are excluded.
6. Can I integrate this machine with a PLC system for automation?
Absolutely. An optional PLC/CNC controller with a touch screen can be installed. We also provide communication protocols (Modbus, Ethernet) for integration with your existing line.
7. What is the lead time for orders?
For standard models, production takes 15–25 working days. Customized versions (different voltages, special controls) may require 30–40 days. We recommend confirming your specifications before ordering.
8. Do you provide spare parts and after-sales service?
Yes, we keep an inventory of common spare parts (blades, bearings, sensors). Technical support is available via email, phone, or video call. We can also arrange field service if needed.
With our Stepless Speed Adjustable Wire Cutting Machine, you gain a reliable partner for precision wire processing. The combination of servo motor technology, wide diameter range, and robust build ensures that your production runs smoothly and cost-effectively. Contact Suzhou Excellence Intelligent Technology today to discuss your specific requirements or request a quotation. Our team is ready to support you with technical details, customization options, and competitive pricing.
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