CNC Wire Cutting Machine ±0.005mm Precision 4-Axis PLC Control 220V 50Hz
Product Spotlights
Suzhou Excellence Intelligent Technology Co., LTD (Est. 2013) introduces the CNC Wire Cutting Machine with ±0.005mm Precision, a 4-axis PLC-controlled system designed for demanding precision machining. As a reliable trading company with a 3,000-5,000 m² factory and ISO9001 certification, we ensure each machine delivers consistent high accuracy and durability. This wire EDM significantly reduces processing time while maintaining tight tolerances, making it the ideal solution for mold making, aerospace components, and automotive parts.
Our 4-axis PLC control enables simultaneous independent movement of X, Y, U, V axes, allowing intricate taper cuts and complex geometries. The enclosed PLC system provides stable operation, low maintenance, and easy programming via the integrated touchscreen interface. With an annual export value of US$5-10 million, we have shipped to markets including North America, Europe, Southeast Asia, and the Middle East, proving global acceptance and reliability.
Key Features & Technical Advantages
- Ultra-High Precision: ±0.005mm positioning repeatability ensures every cut meets strict tolerance requirements.
- 4-Axis Synchronous Control: U and V axes (±3° taper per 100mm thickness) for slant cutting and complex profiles.
- Robust Mechanical Construction: High-quality cast iron bed, hardened linear guide rails, and precision ball screws minimize vibration and thermal deformation.
- Intelligent PLC System: User-friendly PLC with programmable memory, automatic wire feeding, and real-time power adjustment for stable machining.
- Automatic Wire Threading & Tension Control: Reduces operator intervention and ensures consistent cutting quality.
- Energy-Efficient Pulse Power Supply: Low power consumption (max 2kVA) with high-frequency pulse generation for faster cutting rates.
- Comprehensive Protection: Overload, overtravel, and emergency stop safeguards protect both machine and operator.
Typical Applications
- Precision molds and dies (stamping, injection, extrusion)
- Aerospace turbine blades and structural parts
- Automotive transmission components
- Medical implants and surgical instruments
- Electronic connector micro-parts
Technical Specifications
| Parameter | Value |
|---|---|
| Positioning Accuracy | ±0.005 mm |
| Number of Axes | 4 (X, Y, U, V) |
| Control System | PLC with 7" touch screen |
| Power Supply | 220V 50Hz, 3-phase |
| Max Workpiece Thickness | 400 mm |
| Table Travel (X×Y) | 400 × 320 mm |
| Wire Diameter | 0.12 – 0.25 mm |
| Max Taper Angle | ±3° / 100 mm |
| Cutting Speed | Up to 120 mm²/min |
| Machine Weight | Approx. 2500 kg |
Why Choose Our CNC Wire Cutting Machine?
- Proven Accuracy: Verified by ISO9001 quality management system and thousands of successful installations worldwide.
- Low Operation Cost: Efficient pulse generator and automatic wire consumption reduce running expenses by up to 30%.
- Easy Maintenance: Modular design — filters, guides, and electrodes are quick to replace. The PLC automatically alarms when maintenance is due.
- User-Friendly Interface: Graphic programming with offline simulation helps reduce setup time and scrap.
- Global Support: Our team provides remote diagnostics, spare parts, and on-site training (optional).
Since 2013, Suzhou Excellence Intelligent Technology Co., LTD has specialized in delivering high-performance CNC wire EDM machines. Our factory of 3,000-5,000 m² houses advanced production equipment, and our engineering team continuously improves the machine's stability and cutting speed. We ship via Shanghai, Ningbo, Shenzhen, and Qingdao ports, ensuring fast logistics to any destination. With annual export value exceeding US$5 million, our machines are trusted by manufacturers in over 15 countries. We are confident that the ±0.005mm 4-Axis CNC Wire Cutting Machine will elevate your precision machining capability while reducing per-part cost. Contact our sales team today for a customized quotation or technical discussion!
Frequently Asked Questions
-
Q: What materials can this machine cut?
A: It is designed for any conductive metal, such as tool steel, stainless steel, copper, aluminum, tungsten alloy, and titanium. Non-conductive materials cannot be processed. -
Q: How do you maintain the accuracy of ±0.005mm over time?
A: The machine uses dual linear glass scales for real-time feedback, high-precision ball screws, and automatic temperature compensation. Regular calibration (recommended annually) ensures long-term accuracy. -
Q: What type of wire is required?
A: Typically molybdenum wire (0.12–0.20 mm) or brass wire (0.20–0.25 mm). We recommend using high-quality wire from reputable suppliers for best surface finish. -
Q: Can the PLC control system be programmed offline?
A: Yes, the included software allows offline programming on a standard PC. Programs can be transferred via USB or Ethernet. The PLC also supports G-code input. -
Q: What are the power requirements and coolant consumption?
A: 220V 50Hz three-phase, max 2kVA. Dielectric fluid (deionized water) is recirculated; consumption is less than 5 liters per 8 hours under normal operation. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation commissioning and operator training (1-2 days) for new buyers. Remote video support is also available 24/7. -
Q: What spare parts are included with the machine?
A: Each machine ships with one set of wire guides, filters, water nozzle, and basic tools. A consumables kit is available as an option. -
Q: How long is the warranty and after-sales service?
A: Standard warranty is 12 months from shipment date. Extended warranty plans are optional. Our after-sales team responds within 24 hours for technical issues.
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