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Help CenterPLC Controlled Slow Speed Wire Cutting Machine Made in China, 0.02mm Roughness for Precision Die Making
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Welcome to Suzhou Excellence Intelligent Technology Co., LTD, a trusted trading company established in 2013 with a factory area of 3,000–5,000 square meters and an annual export value of US$5–10 million. Our PLC Controlled Slow Speed Wire Cutting Machine is engineered for precision die making, delivering a surface roughness as fine as 0.02 µm. This machine combines advanced PLC control with slow-speed wire erosion technology to achieve exceptional accuracy, making it an ideal solution for demanding applications in tool and die industries. Built with robust Chinese manufacturing standards, it offers reliability and cost-effectiveness without compromising performance.
The machine is designed to meet the rigorous requirements of precision die and mold making. Its slow-speed cutting mechanism minimizes thermal distortion and wire breakage, while the PLC system ensures consistent, repeatable results. Whether you are crafting intricate dies for electronics or automotive components, this machine guarantees a fine finish that reduces post-processing time.
Key Features and Technical Specifications
- High Precision: Achieves surface roughness as low as 0.02 µm (Ra), suitable for mirror-like finishes on dies.
- PLC Control System: User-friendly interface with programmable parameters for wire tension, speed, and flushing pressure.
- Slow Speed Operation: Reduces wire consumption and improves cutting stability, especially for thick workpieces.
- Sturdy Construction: Heavy-duty cast iron frame minimizes vibration during cutting, ensuring long-term accuracy.
- Automatic Wire Threading: Semi-automatic or optional fully automatic threading for reduced operator intervention.
- Energy Efficient: Optimized power consumption compared to high-speed wire EDM machines.
- Versatile Compatibility: Works with brass, molybdenum, or coated wires (customizable).
| Parameter | Value |
|---|---|
| Machine Type | PLC Controlled Slow Speed Wire Cutting |
| Surface Roughness (Ra) | ≤ 0.02 µm |
| Max Workpiece Weight | Up to 500 kg (customizable) |
| Wire Diameter Range | 0.15 – 0.30 mm |
| Cutting Accuracy | ±0.005 mm |
| Power Supply | 380V / 50Hz (3-phase, other voltages available) |
| Control System | PLC + LCD Touch Screen |
Customer Benefits
- Reduced Post-Processing: The ultra-fine 0.02 µm roughness often eliminates the need for additional grinding or polishing.
- Lower Operating Costs: Slow speed operation reduces wire breakage and extends wire life, cutting consumable expenses.
- Consistent Quality: PLC control ensures each cut is identical, crucial for batch production of dies.
- Easy to Operate: Intuitive touch screen interface with pre-set programs for common materials.
- Global Compatibility: Voltage and frequency options available for international markets.
At Suzhou Excellence Intelligent Technology Co., LTD, we have been serving global clients since 2013. With an annual export value of US$5–10 million, our products are shipped to North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our factory of 3,000–5,000 square meters is equipped with modern quality control systems, and we hold ISO9001 certification, ensuring every machine meets stringent standards. We are committed to providing reliable after-sales support, including technical documentation, spare parts, and remote troubleshooting. Contact us today to request a quotation or schedule a factory visit. Let our precision wire cutting machine elevate your die-making capabilities.
Frequently Asked Questions
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Q1: What materials can this machine cut?
It can cut conductive materials such as steel, stainless steel, aluminum, brass, copper, and carbide. For very hard materials like tungsten carbide, a slower cutting speed may be required. -
Q2: How does the PLC system improve operation?
The PLC allows precise control of wire feed, flushing pressure, and cutting path. It stores multiple programs for different jobs, reducing setup time and human error. -
Q3: What is the typical delivery time?
Standard machines are usually delivered within 30–45 days after order confirmation. Custom configurations may take longer; please contact us for exact lead times. -
Q4: Do you provide installation and training?
Yes, we offer on-site installation and training services (subject to negotiation) or provide detailed manuals and video tutorials. Remote assistance is also available. -
Q5: Can the machine achieve a roughness better than 0.02 µm?
With optimized parameters and appropriate wire, the machine can reach roughness as low as 0.015 µm under ideal conditions. However, 0.02 µm is a consistent specification for standard operation. -
Q6: What wire types are recommended?
We recommend using molybdenum wire or coated brass wire for slow-speed cutting. The specific type depends on the workpiece material and desired finish. -
Q7: Is the machine CE certified?
Our standard machines are ISO9001 certified. CE certification can be arranged for EU market requirements at additional cost. Please inquire with our sales team. -
Q8: What spare parts are included with the machine?
Each machine comes with a basic spare parts kit including guides, filters, and a set of cleaning tools. Extended spare parts packages are available upon request.
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