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Help CenterPulse Power 5A, 0.2mm Brass Wire, Slow Speed Wire Cut EDM Machine Manufactured in China
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Introduction
Welcome to Suzhou Excellence Intelligent Technology Co., LTD, a trusted trading company established in 2013, specializing in high-precision manufacturing solutions. Our Pulse Power 5A, 0.2mm Brass Wire, Slow Speed Wire Cut EDM Machine combines advanced pulse power technology with durable brass wire to deliver exceptional cutting performance. With a factory spanning 3,000–5,000 square meters and an annual export value of US$5–10 million, we pride ourselves on providing reliable machinery to global markets. This machine is designed for industries requiring intricate and accurate metal cutting, offering consistent results and operational efficiency.
Product Overview
The Slow Speed Wire Cut EDM (Electrical Discharge Machining) machine utilizes a pulse power supply rated at 5A and a 0.2mm brass wire as the electrode. The slow-wire feed mechanism ensures minimal wire breakage and superior surface finish. It is ideal for cutting hardened steel, carbide, titanium alloys, and other conductive materials, making it a versatile tool for mold making, aerospace components, and precision engineering.
Key Features & Technical Specifications
- Pulse Power System (5A): Provides stable and controlled energy release, reducing thermal damage and improving cutting precision. The pulse frequency is adjustable to suit different material thicknesses and hardness levels.
- 0.2mm Brass Wire Electrode: Brass wires offer excellent conductivity and flushing efficiency, ensuring clean cuts with minimal taper. The 0.2mm diameter allows for fine kerf widths and complex geometries.
- Slow Speed Wire Feed: The wire travels at a controlled low speed (typically 1–10 m/min), reducing wire consumption and maintaining consistent discharge gaps. This results in improved accuracy and lower operating costs.
- CNC Control System: Equipped with an intuitive CNC interface that supports G-code programming, automatic wire threading, and real-time monitoring. The system can accommodate large workpiece dimensions with precision positioning.
- High Rigidity Structure: The machine base and column are made of cast iron with stress relief treatment, ensuring long-term stability and vibration damping during cutting.
- Flushing System: Efficient dielectric fluid circulation removes debris from the cutting zone, maintaining optimal spark stability and preventing re-melting of removed particles.
| Parameter | Specification |
|---|---|
| Pulse Power Rating | 5A (adjustable) |
| Wire Diameter | 0.2 mm (brass) |
| Max Cutting Speed | Up to 120 mm²/min (depending on material) |
| Surface Finish (Ra) | ≤ 0.8 μm (with multiple passes) |
| Table Travel (X×Y) | Customizable (contact for options) |
| Max Workpiece Weight | Up to 300 kg (standard configuration) |
| Machine Weight | Approximately 1,800 kg |
| Power Consumption | 4 kVA |
Customer Benefits
- Precision & Accuracy: The combination of 5A pulse power and 0.2mm brass wire ensures tight tolerances (within ±0.005 mm) and minimal heat-affected zones, reducing post-processing needs.
- Cost Efficiency: Low wire consumption and reduced power usage lower operating expenses. The slow-speed wire feed extends electrode life, while stable pulse power minimizes maintenance downtime.
- Versatility: Suitable for a wide range of conductive materials – from standard steel to superalloys and tungsten carbide. Ideal for prototyping, tooling, and production runs.
- Ease of Operation: The CNC system features a user-friendly interface, automatic wire threading, and error diagnostics. Operators can quickly learn and optimize cutting parameters.
- Reliability: Built with high-quality components and backed by ISO9001 certified quality management, ensuring consistent performance over years of operation.
Trust & After-Sales Support
As a company with over a decade of experience in the industry, Suzhou Excellence Intelligent Technology Co., LTD has successfully shipped machines to North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our annual export value of US$5–10 million reflects the trust our international customers place in us. We offer comprehensive after-sales support including installation guidance, operator training, and spare parts supply. Our ports of shipment (Shanghai, Ningbo, Shenzhen, Qingdao) ensure efficient logistics worldwide. With our ISO9001 certification, you can rely on the quality and consistency of our products. Contact us today to discuss your specific cutting requirements and discover how our Pulse Power EDM machine can enhance your manufacturing capabilities.
FAQ – Frequently Asked Questions
-
Q: What materials can this machine cut?
A: It can cut any conductive material including hardened steel, stainless steel, aluminum, titanium, copper, brass, tungsten carbide, and many alloys. For non-conductive materials, EDM is not applicable. -
Q: Why is a brass wire recommended over other types?
A: Brass wire offers a good balance of conductivity, tensile strength, and flushing properties. It provides stable cutting and is cost-effective compared to coated wires. The 0.2mm diameter allows for intricate cuts with fine details. -
Q: What is the typical wire consumption rate?
A: The slow speed wire feed (1–10 m/min) reduces consumption. On average, you can expect approximately 0.1–0.3 m per minute depending on cutting conditions, which is lower than standard high-speed machines. -
Q: Does the machine come with automatic wire threading?
A: Yes, it is equipped with an automatic wire threading system that detects the wire path and rethreads after breakage or at the end of a program, minimizing operator intervention. -
Q: What kind of dielectric fluid should be used?
A: Deionized water or EDM oil-based dielectric fluid is recommended. We provide guidelines for fluid selection and maintenance to ensure optimal performance and safety. -
Q: What is the expected machine lifespan with proper maintenance?
A: With regular maintenance (e.g., cleaning filters, checking wire guides, and replacing wear parts), the machine can operate reliably for 10–15 years or more, depending on usage intensity. -
Q: Do you offer customization for specific workpiece sizes?
A: Yes, we can customize the table travel (X×Y) and other dimensions to accommodate larger or unique workpiece requirements. Please contact our sales team with your specifications. -
Q: How is the machine shipped and what is the lead time?
A: We ship via container (FCL or LCL) from major Chinese ports. Standard lead time is 30–45 days after order confirmation. Faster delivery may be arranged for urgent orders.
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