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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly presents our Skid Mounted Plug-Play Hydrochloric Acid System — a complete, pre-engineered solution designed for safe, reliable, and efficient handling of hydrochloric acid in various industrial processes. As a professional manufacturer with years of experience and quality management, we guarantee that each system is assembled, tested, and ready for immediate installation. With our bundled technical training and comprehensive warranty, you receive not only a robust product but also the expertise and after-sales support to keep your operation running smoothly from day one.
This turnkey system integrates the acid storage tank, metering pump, piping, valves, instrumentation, and control panel onto a single skid, minimizing field assembly and commissioning time. Our plug-and-play design means you simply connect the inlet/outlet, power supply, and start dosing. Whether you need accurate dosing for pH adjustment, chemical cleaning, or metal treatment, this system delivers consistent results with minimal operator intervention.
Key Features & Technical Specifications
Skid-mounted design — Compact footprint, factory-tested, reduces installation time by up to 60%.
Plug-and-play operation — Pre-wired, pre-piped, with quick-connect flanges; no on-site welding required.
High-quality materials — Acid-resistant FRP, polypropylene (PP), or 316 stainless steel wetted parts for long service life.
Precision dosing — Using hydraulic diaphragm or mechanical diaphragm metering pumps with adjustable stroke length and frequency.
Integrated control panel — PLC-based (optional) with HMI touchscreen for real-time monitoring and adjustment; manual override available.
Safety features — Leak detection sensors, over-pressure relief valves, emergency stop, and double containment options.
Wide capacity range — From 50 L/h to 5000 L/h, with multiple pump heads for redundant dosing.
Operating conditions — Up to 10 bar pressure and 60 °C fluid temperature; ambient temperature -10 °C to 50 °C.
| Parameter | Standard Values |
|---|---|
| Skid Dimensions (L×W×H) | 1200×800×1400 mm (customizable) |
| Tank Volume | 500 – 5000 liters |
| Pump Type | Hydraulic diaphragm / Mechanical diaphragm |
| Accuracy | ±1% of set point |
| Power Consumption | 0.75 – 5.5 kW |
| Protection Class | IP54 (NEMA 4X optional) |
Application Benefits for Your Process
Enhanced safety — All acid-handling components are enclosed, vented, and leak-proof; reduces operator exposure to hazardous fumes.
Cost savings — Lower installation and labor costs compared to field-built systems; factory integration minimizes material waste.
Reliable performance — Each system undergoes pressure testing, leak testing, and functional validation before shipping.
Easy maintenance — Modular components with quick-disconnects allow fast pump head replacement and filter cleaning.
Scalability — Can be paralleled for larger flow rates; optional remote monitoring via SCADA integration.
Our hydrochloric acid system is suitable for industries such as municipal water treatment, industrial wastewater neutralization, chemical manufacturing, steel pickling, and oil & gas well acidizing. Whether you need a standard model or a fully customized skid with additional features like heating, cooling, or double-walled tanks, ZLN can engineer the solution to your exact requirements.
Trusted Manufacturer with Extensive Global Reach
Tianjin ZLN Technology Co., Ltd. has established a strong presence in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and China. We ship from Tianjin Port with efficient logistics. Our team provides on-site or remote technical training to ensure your staff can operate and maintain the system with confidence. The included warranty covers parts and workmanship, with extended warranty options available upon request.
Backed by years of manufacturing experience, certification, and continuous improvement, ZLN’s skid-mounted hydrochloric acid systems have been deployed in hundreds of projects worldwide. We invite you to contact us for a technical consultation or a quotation. Choose ZLN for a complete, worry-free acid dosing solution that delivers performance, safety, and value.
Frequently Asked Questions (FAQ)
Q1: What is the delivery time for a standard skid-mounted hydrochloric acid system?
A: Typical delivery is 30–45 days after order confirmation, depending on customization. Rush orders can be expedited on request.
Q2: Can the system handle concentrated hydrochloric acid (e.g., 32% HCl)?
A: Yes, our standard materials (PP, FRP) are suitable for concentrated HCl up to 37% at ambient temperature. For higher concentrations or elevated temperatures, 316 stainless steel or PTFE lining is recommended.
Q3: Is the skid ready to use immediately after arrival?
A: Almost. You need to connect the acid supply line, electrical power, and discharge pipe. Our pre-commissioning includes a functional test; then you can start dosing after a simple calibration.
Q4: What kind of technical training is provided?
A: We offer both on-site (at your facility) and remote training via video call. Training covers system startup, parameter setting, troubleshooting, and maintenance schedule. The duration is typically 1–2 days.
Q5: How long is the warranty period?
A: Our standard warranty is 12 months from delivery or 18 months from shipment date, whichever occurs first. Extended warranty up to 3 years is available as an add-on.
Q6: Can I integrate this skid with my existing PLC or DCS?
A: Yes, we provide Modbus RTU or Profibus communication protocol. Analog (4-20mA) and digital I/O are also available for easy integration.
Q7: What spare parts do you recommend keeping in stock?
A: We suggest keeping a diaphragm kit, valve seal kit, pressure relief valve, and a flow meter sensor (if used). A recommended spare parts list is included in the manual.
Q8: Do you offer customization for the skid footprint?
A: Absolutely. We can adjust the length, width, height, and component layout to fit your space constraints. Custom materials, pump brands, and double containment are also available.
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