Stainless Steel Scraper Filter Element for Wastewater Treatment, Johnson Profile Wire, 200 Micron
Product Spotlights
Effortless Solid-Liquid Separation with Precision
As a leading manufacturer with over 25 years of experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory proudly presents our Stainless Steel Scraper Filter Element – Johnson Profile Wire, 200 Micron. This high-performance filter element is specifically engineered for demanding wastewater treatment applications, offering reliable and efficient solid-liquid separation. Crafted from premium stainless steel and utilizing the renowned Johnson profile wire technology, our scraper filter element ensures long service life, easy cleaning, and consistent filtration accuracy. Whether you are upgrading an existing system or designing a new treatment plant, this product delivers the durability and precision your process requires.
Key Features & Technical Specifications
- Material: Made of high-quality stainless steel (304, 316L) – excellent corrosion resistance suitable for acidic or alkaline wastewater environments.
- Filtration Precision: 200 micron (0.2 mm) slot opening ensures effective removal of suspended solids while maintaining high flow rates.
- Johnson Profile Wire Construction: V-shaped wire wrapped around support rods provides a self-cleaning, non-clogging surface. The continuous slot design minimizes pressure drop and maximizes filtration area.
- Scraper Compatibility: Designed to work seamlessly with mechanical scraper systems (e.g., disc filters, drum filters). The robust structure withstands the mechanical stress of scraping cycles.
- High Strength & Durability: Welded construction with precise wire spacing ensures dimensional stability even under high pressure and temperature variations.
- Customizable Dimensions: Available in various diameters, lengths, and end connections (flange, thread, or custom). We can tailor the element to fit your existing filter housing.
- Easy Maintenance: Smooth surface finish prevents solids accumulation, and the element can be cleaned by backwashing or chemical cleaning.
Technical Parameters (Standard Example):
| Parameter | Value |
|---|---|
| Material Grade | SS304 / SS316L |
| Filtration Accuracy | 200 micron (0.2 mm) |
| Wire Profile | Johnson V-Wire (wedge wire) |
| Outside Diameter (OD) | 100 mm – 500 mm (customizable) |
| Length | 500 mm – 2000 mm (customizable) |
| End Connection | Flange, Thread, or Custom |
| Maximum Operating Temperature | 300°C (SS304) / 400°C (SS316L) |
Why Choose Our Scraper Filter Element?
- Enhanced Filtration Efficiency: The Johnson profile wire design creates a slot that prevents particle bridging and clogging, ensuring consistent flow and longer intervals between cleaning cycles.
- Low Maintenance Cost: Thanks to the scraper-friendly surface and robust construction, the element can be easily regenerated without replacement, reducing downtime and operational expenses.
- Versatile Applications: Ideal for municipal wastewater treatment, industrial effluent treatment, food processing, mining, and chemical industries where fine solids removal is required.
- Customization Options: We offer tailor-made dimensions, slot sizes, and connection types to match your specific equipment. Our engineering team can assist in designing the optimal element for your process.
- Global Shipping Experience: With ports in Tianjin, Qingdao, Shanghai, and Foshan, we efficiently serve customers across North America, South America, Europe, Asia, Africa, and Oceania.
Trust & Reliability: Backed by Decades of Excellence
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer in the wire mesh industry since 1998. Our annual export value exceeds US$5 million, reflecting the trust of global clients. We operate from our facility in Hengshui, Hebei, China, and have established a strong presence in diversified markets worldwide. Each scraper filter element undergoes rigorous quality control to ensure precise slot dimensions, uniform welding, and corrosion resistance. Our team is dedicated to providing responsive technical support and after-sales service. When you choose our product, you invest in a solution that combines proven engineering, high-quality materials, and competitive pricing.
We invite you to contact us for a quote or technical consultation. Let us help you optimize your wastewater treatment process with our reliable scraper filter elements.
Frequently Asked Questions (FAQ)
-
What is the difference between Johnson profile wire and standard wire mesh?
Johnson profile wire (V-wire) has a triangular cross-section that creates a continuous slot with a smooth inner surface, reducing clogging and allowing easy cleaning. Standard wire mesh has round wires that can trap particles more easily. -
Can this filter element be used in a disc filter system?
Yes, it is specifically designed for use in mechanical scraper disc filters. The element can be mounted on a rotating disc and cleaned by a scraper blade. -
What is the maximum pressure this element can withstand?
The pressure rating depends on the material grade and dimensions. Typically, for standard SS304 elements, it can handle up to 10 bar (145 psi) under normal conditions. Higher pressure ratings are available upon request. -
Do you offer custom micron sizes other than 200 micron?
Absolutely. We can manufacture elements with slot openings from 50 micron up to several millimeters. Please provide your specific requirement. -
How long is the delivery time?
For standard sizes, delivery is typically 15–25 working days after order confirmation. Custom orders may take 20–30 working days, depending on complexity. -
Can you provide a certificate of material or quality?
Yes, we can issue a material test certificate (MTC) upon request. Please note that third-party certifications are not included by default but can be arranged at additional cost. -
How do I maintain the scraper filter element?
Routine cleaning with backwashing or chemical cleaning is recommended. The scraper blade should be checked periodically for wear. The element itself is durable and does not require frequent replacement. -
What is the minimum order quantity (MOQ)?
Our MOQ is typically 10 pieces for standard sizes. For custom designs, the MOQ may be higher; please consult our sales team.
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