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As a leading manufacturer of evaporation systems, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents the 260KLD Triple-effect Plate Evaporator – a high-capacity, automatic, and energy-efficient solution designed for demanding industrial applications. With a processing capacity of 260,000 liters per day, this evaporator integrates advanced triple-effect technology to maximize steam economy and minimize operational costs. Our factory, spanning 10,000–30,000 square meters, and equipped with a dedicated R&D team, has delivered reliable evaporation systems to over 30 countries across North America, Europe, Asia, and Africa since 2015.
This unit is engineered for continuous, unattended operation thanks to its fully automatic PLC control system with intuitive HMI interface. It is ideal for concentrating heat-sensitive liquids such as milk, whey, fruit juice, pharmaceutical extracts, and chemical solutions, achieving up to 20–30% energy savings compared to single-effect evaporators. Every component is manufactured under strict quality control systems compliant with ISO9001, ISO14001, and OHSAS18001 standards, ensuring long service life and consistent performance.
Below we detail the technical specifications, features, and benefits that make this triple-effect plate evaporator a preferred choice for medium-to-large scale production lines.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Feed Capacity | 260,000 L/day (approx. 10,833 L/h) |
| Number of Effects | 3 (Triple-effect) |
| Evaporation Temperature | 65–95°C (adjustable per product) |
| Steam Consumption | Approx. 0.35–0.45 kg steam per kg water evaporated |
| Power Supply | 380V/50Hz (customizable) |
| Material of Construction | SS304 / SS316L (food-grade) |
| Control System | PLC + Touch Screen (Siemens / Schneider optional) |
| Regulatory Compliance | ISO9001, ISO14001, OHSAS18001, HACCP (optional) |
Product Features & Benefits
- Triple-effect Design: Utilizes vapor from the first effect as heating medium for the second, and so on, dramatically reducing steam consumption by up to 60% compared to single-effect evaporators.
- Plate-type Heat Exchanger: High heat transfer coefficient with compact footprint; easy to disassemble for cleaning and maintenance. Plates are made of corrosion-resistant stainless steel with polished surfaces for hygienic processing.
- Fully Automatic Operation: PLC-based control automatically adjusts feed flow, steam pressure, vacuum level, and product concentration. Operators can monitor real-time data via touch screen and set parameters for different products.
- Energy Saving: Integrated thermal vapor recompression (TVR) or mechanical vapor recompression (MVR) options available on request to further enhance energy efficiency.
- Gentle Evaporation: Low residence time and moderate temperatures preserve the quality of heat-sensitive products – ideal for dairy, fruit juice, and pharmaceutical solutions.
- Modular Construction: The entire system is pre-assembled on a skid, reducing site installation time. Expansion modules can be added to increase capacity.
- Comprehensive Safety: Equipped with pressure relief valves, temperature sensors, level alarms, and emergency stop functions. All electrical components comply with international safety standards.
- Low Maintenance: Self-cleaning CIP (Clean-in-Place) system is standard, minimizing downtime. Plate gaskets are easily replaceable.
Why Choose Our 260KLD Triple-effect Plate Evaporator?
When you invest in this evaporator, you are not just buying a machine – you are partnering with a manufacturer that has annual export value exceeding US$10 million and a team of over 200 skilled professionals. Our factory is equipped with advanced CNC machining, welding robots, and testing facilities to ensure every unit meets strict quality standards. We have successfully delivered similar evaporation systems to clients in the dairy industry (e.g., whey concentration), juice concentrate production, and chemical processing, with many repeat orders.
We provide comprehensive after-sales support including installation guidance, operator training, spare parts supply, and remote troubleshooting. Our engineers are available for on-site commissioning in your plant. With a port of shipment in Qingdao, we offer competitive logistics to all major international ports.
Backed by certifications such as ISO9001, ISO14001, and OHSAS18001, we guarantee consistent quality and environmental responsibility. Let us help you reduce your energy costs and increase production efficiency. Contact us today for a tailored quotation or to arrange a factory visit.
Frequently Asked Questions (FAQ)
-
Q: What is the typical payback period for this triple-effect evaporator?
A: Depending on your local energy costs and production volume, the energy savings can result in a payback period of 12–18 months. Many clients recover their investment within the first year. -
Q: Can this evaporator handle products with high viscosity or fouling tendency?
A: Yes, the plate design allows for large gaps and turbulent flow, reducing fouling. For extremely viscous products, we can provide specially designed plates or a falling-film configuration. Please consult our engineers for your specific product. -
Q: What is the required steam pressure for the first effect?
A: The standard design requires saturated steam at 6–8 bar (g). Lower pressure steam can be used with a booster, but it may affect capacity. We can customize the system to match your existing steam supply. -
Q: Do you offer a CIP system as standard?
A: Yes, a fully automatic CIP (Clean-in-Place) system is included. It circulates cleaning solution through all product-contact surfaces without disassembly. The PLC controls the cleaning cycles. -
Q: What is the warranty period for this evaporator?
A: We offer a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranty options are available upon request. -
Q: Can the evaporator be expanded to increase capacity in the future?
A: Yes, the modular design allows adding additional effects or plate packs. The control system can be upgraded to accommodate higher throughput. Our sales team can provide details for future expansion. -
Q: What certifications do you hold for international markets?
A: Our factory is certified with ISO9001, ISO14001, OHSAS18001, and HACCP. We can also provide CE, ASME, or other certifications if required (subject to additional cost and inspection).
For more technical details or to request a customized proposal, please contact our sales department. We look forward to partnering with you for your concentration needs.
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