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Help CenterHeavy-Duty Custom Injection Mold for Cap & Spoon Assembly, Mold Protection System, Industry Proven Technology
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Changzhou Hongxinyutai Precision Mold Co., Ltd. has been a trusted manufacturer of custom injection molds since 2017. Our Heavy-Duty Custom Injection Mold for Cap & Spoon Assembly combines advanced mold protection technology with robust construction, ensuring reliable performance in high-volume production environments. Backed by our TS16969-certified quality management system, this mold is designed to reduce downtime, extend tool life, and deliver consistent precision for cap and spoon assemblies. With over 50 skilled employees and a 1,000-3,000 square meter factory, we are fully equipped to meet your most demanding requirements.
This mold is specifically engineered for the production of cap and spoon assemblies—common in food packaging, cosmetic containers, and pharmaceutical closures. The integrated Mold Protection System prevents damage from cavity sticking, runner blockages, or ejector misalignment, safeguarding your investment and minimizing scrap. Our Industry Proven Technology has been refined through thousands of successful runs, delivering repeatable accuracy and exceptional durability.
Key Features & Benefits:
- Heavy-Duty Construction: Built with premium tool steel (P20/H13 available) for extended service life under high clamping forces and continuous cycles.
- Customizable Cavity Design: Single or multi-cavity configurations tailored to your production volume—up to 32 cavities for high efficiency.
- Mold Protection System: Sensors and mechanical interlocks detect abnormal conditions and halt the press to prevent catastrophic damage. Reduces repair costs and unplanned downtime.
- Industry Proven Technology: Optimized cooling channels, venting, and ejection systems ensure balanced fill, fast cycle times, and consistent part quality.
- High Precision & Tolerances: Achieves ±0.01mm on critical dimensions for perfect cap-to-spoon fit and sealing performance.
- Versatile Material Compatibility: Suitable for PP, PE, PS, ABS, and other engineering plastics commonly used in cap & spoon applications.
- Easy Maintenance: Modular design simplifies cleaning, insert replacement, and cavity changes—reducing downtime during mold changes.
Technical Specifications (Typical, Customizable):
| Mold Base Material | Standard P20, optional H13 or 1.2344 |
| Cavity Material | H13 heat-treated, nitrided for wear resistance |
| Number of Cavities | 4, 8, 16, 24, 32 (custom) |
| Cycle Time (typical) | 8–15 seconds depending on part geometry |
| Expected Mold Life | 1,000,000 – 3,000,000 shots with proper maintenance |
| Mold Weight | 500 – 2,500 kg depending on size |
| Max. Injection Pressure | Up to 2,000 bar |
| Cooling System | Conformal cooling channels (optional) |
Why Choose Our Mold?
- Reduced Risk: The Mold Protection System actively prevents damage from common issues such as stuck parts, ejector failure, or mold closing on debris. This alone can save thousands of dollars in repair costs annually.
- Faster Time to Market: Our customized design approach and experienced engineering team reduce lead times. Typical delivery is 35–50 days from design approval.
- Consistent Quality: With TS16969 certification, every mold undergoes rigorous testing and inspection (dimensional, hardness, surface finish) to ensure it meets your specifications.
- Global Reach: We export to North America, South America, Europe, the Middle East, Africa, Oceania, and Asia. Our molds are used by leading packaging and consumer goods manufacturers.
Trust & Reliability: Changzhou Hongxinyutai Precision Mold Co., Ltd. is a dedicated manufacturer with 51–100 skilled employees and a factory spanning 1,000–3,000 square meters. Established in 2017, we have grown rapidly by delivering high-quality molds and exceptional service. Our TS16969 certification demonstrates our commitment to continuous improvement and customer satisfaction. We ship from major ports in Jiangsu, Shanghai, and Shenzhen, ensuring efficient logistics worldwide. Whether you need a single prototype or high-volume production tooling, our team is ready to provide a solution that meets your exact requirements.
Frequently Asked Questions:
- Q: What is the typical lead time for this custom mold? A: Lead time is generally 35–50 days from design approval, depending on complexity and cavity count. We can expedite for urgent projects.
- Q: Can you provide samples before mass production? A: Yes, we offer trial shots and sample approval before full production. We can also adjust the mold based on your feedback.
- Q: How does the Mold Protection System work? A: It uses sensors (pressure, position, temperature) and mechanical interlocks to detect abnormal conditions. If an issue is detected, the system signals the injection press to stop immediately, preventing damage.
- Q: What materials can be used with this mold? A: The mold is compatible with many thermoplastics, including PP, PE, PS, ABS, TPU, and nylon. We can recommend optimal material for your cap & spoon assembly.
- Q: Is the mold design fully customizable? A: Absolutely. We modify cavity layout, gate type, cooling channels, ejection system, and surface finish to match your part design, production volume, and machine specifications.
- Q: What is the expected mold lifespan? A: With proper maintenance, the mold can achieve 1–3 million shots. The heavy-duty construction and protection system extend its service life significantly.
- Q: Do you offer after-sales support or warranty? A: Yes, we provide a standard warranty (typically 12 months) and technical support via email, phone, or video. Spare parts are available upon request.
- Q: How can I get a quotation? A: Please send us your 2D/3D drawings, material specification, and annual volume requirements. Our team will provide a detailed quotation within 2–3 working days.
Contact us today to discuss your next cap & spoon assembly project. Let our proven technology protect your production.
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