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As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd., we are proud to present our Energy-Saving MVR ZLD Evaporator with a capacity of 10 m³/h and an IP65 control panel. Established in 2015, our factory spans over 10,000 square meters and employs 201-300 skilled professionals, with annual export values reaching US$10-50 million. This evaporator combines advanced Mechanical Vapor Recompression (MVR) technology with Zero Liquid Discharge (ZLD) principles, delivering exceptional energy efficiency and environmental compliance. Designed for demanding industrial applications, it ensures reliable operation, reduced operational costs, and minimal wastewater discharge.
Key Features & Technical Specifications
- Energy-Saving MVR Technology: Utilizes a mechanical compressor to recycle vapor energy, reducing steam consumption by up to 60-80% compared to traditional evaporators. This significantly lowers your energy bills and carbon footprint.
- Zero Liquid Discharge Capability: Achieves complete separation of water and solids, producing high-quality distillate for reuse and a concentrated sludge for easy disposal. Ideal for industries with strict discharge regulations.
- High Capacity (10 m³/h): Handles large volumes of wastewater efficiently, making it suitable for medium to large-scale industrial operations such as chemical, pharmaceutical, food processing, and mining.
- IP65 Control Panel: Fully enclosed, dust-tight, and protected against water jets. Ensures safe operation in harsh environments, including outdoors or high-humidity areas.
- Robust Construction: Available in stainless steel (304 or 316L) to resist corrosion and extend service life. All components are designed for continuous 24/7 operation.
- Automated Control System: PLC-based with HMI touchscreen, allowing real-time monitoring of temperature, pressure, flow rate, and energy consumption. Supports remote monitoring optional.
- Low Maintenance: Fewer moving parts and anti-scaling design reduce downtime and cleaning frequency. The compressor and heat exchangers are engineered for long-term reliability.
- Customizable Options: We offer tailored solutions including different voltage, frequency, materials, and auxiliary equipment (e.g., pre-treatment, post-treatment) to match your specific process requirements.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 10 m³/h |
| Operating Temperature | 60-100°C (adjustable) |
| Power Consumption | Approximately 80-120 kW (depending on feed conditions) |
| Control Panel Protection | IP65 (NEMA 4 equivalent) |
| Material of Construction | SS304 / SS316L (optional) |
| Dimensions (L×W×H) | Customizable; typical footprint ~ 8m × 4m × 5m |
| Weight | Approximately 15-20 tons |
| Certifications | ISO9001, ISO14000, OHSAS18001, and others available upon request |
Customer Benefits
- Significant Cost Savings: By recycling vapor energy, our MVR evaporator can cut energy costs by up to 80% compared to conventional multi-effect evaporators. This translates to lower operating expenses and faster ROI.
- Environmental Compliance: Achieve zero liquid discharge, avoiding costly fines and simplifying waste management. The system produces clean water that can be reused in your process, reducing freshwater intake.
- Reliable Performance: Built with high-quality components and rigorous testing, the evaporator ensures stable operation even with challenging feed streams. The IP65 control panel protects sensitive electronics from dust and moisture.
- Easy Integration: Compact skid-mounted design (optional) allows for quick installation and minimal site preparation. Our team provides full technical support, from design to commissioning.
- Long-Term Durability: Stainless steel construction and anti-scaling coatings extend the equipment's lifespan, reducing replacement and maintenance costs over time.
Why Choose Conqinphi?
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer since 2015, with a factory size of 10,000-30,000 square meters and over 200 employees. Our annual export value of US$10-50 million demonstrates our global reach and reliability. We have served markets across North America, South America, Europe, Asia, Africa, and Oceania. Our products are backed by certifications including ISO9001, ISO14000, and OHSAS18001, ensuring quality and safety. With a dedicated R&D team and strict quality control, we deliver evaporators that meet the highest standards. We invite you to contact us for a customized solution tailored to your wastewater treatment needs. Experience the benefits of energy-saving, zero-liquid discharge technology with Conqinphi.
Frequently Asked Questions
Q1: What is the typical energy saving compared to traditional evaporators?
Our MVR evaporator can reduce energy consumption by 60-80% depending on the feed concentration and operating conditions. The exact savings depend on temperature and pressure settings, but most customers achieve a payback period of 1-2 years.
Q2: Can this evaporator handle high-salinity wastewater?
Yes, the MVR ZLD evaporator is designed for challenging streams including high TDS (total dissolved solids) up to 200,000 ppm or more. Optional materials like duplex stainless steel are available for extremely corrosive brines.
Q3: Is the IP65 control panel suitable for outdoor installation?
Absolutely. IP65 protection means it is completely dust-tight and protected against low-pressure water jets from any direction. It can be installed outdoors, but we recommend providing a sunshade for extreme heat.
Q4: What is the warranty period for this equipment?
We offer a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranties are available upon request.
Q5: Do you provide after-sales service and spare parts?
Yes, we have a global network of service partners and can provide remote technical support, on-site commissioning, and a full range of spare parts including compressors, heat exchangers, and control components.
Q6: Can the capacity be customized for smaller or larger flows?
Certainly. We offer a range of standard capacities from 1 m³/h to 50 m³/h. For non-standard flows, we can design a custom solution to meet your specific requirements.
Q7: What certifications does this product have?
Our manufacturing facility is certified under ISO9001, ISO14000, OHSAS18001, and more. Specific product certifications (e.g., CE, ASME) can be arranged if required, subject to additional documentation.
Q8: How long does delivery take?
Typical delivery time is 30-45 days after receipt of down payment, depending on the complexity and customization. We ship from Qingdao port, China, and can arrange logistics for any destination.
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