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Help CenterPilot Scale Wastewater Plate Evaporator, 200L Batch, With Steam Heating, for New Energy Materials
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As a leading manufacturer in environmental technology, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents the Pilot Scale Wastewater Plate Evaporator, 200L Batch, with Steam Heating, specifically engineered for handling wastewater from new energy materials production. This compact yet high-performance evaporator allows R&D centers and pilot plants to simulate full-scale evaporation processes with precision and reliability. Built with robust stainless steel construction and intelligent steam heating control, it ensures efficient concentration of challenging waste streams while minimizing energy consumption.
Key Features & Technical Specifications
- Batch Capacity: 200L per cycle, ideal for pilot-scale testing and small-volume production.
- Heating System: Direct steam heating with adjustable temperature control, suitable for heat-sensitive materials.
- Plate Design: High-efficiency corrugated plates maximize heat transfer surface area, reducing fouling and improving evaporation rate.
- Material: Constructed from 304 or 316L stainless steel (optional), ensuring corrosion resistance against aggressive wastewater from new energy material processing.
- Automation: Equipped with PLC control panel for precise monitoring of temperature, pressure, and liquid level.
- Footprint: Compact skid-mounted design for easy installation in limited laboratory or workshop spaces.
- Cleaning: CIP (Clean-in-Place) capability reduces downtime and manual maintenance.
| Parameter | Value |
|---|---|
| Evaporation Capacity | Up to 200L per batch |
| Heating Medium | Saturated steam (0.3–0.6 MPa) |
| Operating Temperature | 60–120°C (adjustable) |
| Evaporator Type | Plate type with rising/falling film |
| Material of Construction | SS304 / SS316L (customer choice) |
| Control | PLC + HMI touch screen |
| Power Supply | 380V/50Hz (customizable) |
Benefits for Your Process
- Scale-Up Confidence: The 200L batch size provides reliable data for scaling up to industrial evaporators, reducing technical risks.
- Energy Efficiency: Steam heating with optimized plate geometry minimizes steam consumption compared to traditional falling film designs.
- Handling Difficult Waste: Specially designed for wastewater from lithium battery, photovoltaic, and other new energy material industries, which often contain high solids and scaling components.
- Ease of Operation: Pre-assembled and tested at our factory in Qingdao, the unit requires minimal on-site installation and commissioning.
- Compliance Ready: Our manufacturing processes follow stringent quality management systems, ensuring consistent product quality.
Backed by over 200 employees and a factory spanning 10,000–30,000 square meters, Qingdao Conqinphi has exported to markets across North America, South America, Europe, Asia, and Africa, with annual export values exceeding US$10 million. Our company holds multiple management system certifications including ISO9001, ISO14001, OHSAS18001, and others, reflecting our commitment to quality and environmental responsibility. This pilot evaporator is manufactured under the same strict standards as our full-scale equipment. Contact us today to discuss your wastewater evaporation needs and request a customized solution tailored to your new energy material processing.
Frequently Asked Questions
Q1: What types of wastewater can this evaporator handle?
A1: It is designed for new energy materials industry wastewater, such as lithium battery cathode/anode production waste, photovoltaic silicon cutting fluid, and rare earth extraction effluents. It can also handle high-salinity or high-solids streams with appropriate pre-filtration.
Q2: How long does one batch take?
A2: The processing time depends on the wastewater concentration and target volume reduction. Typically, a 200L batch from initial concentration to desired density takes 2–4 hours under standard steam conditions.
Q3: Do you provide installation and training?
A3: Yes, we offer on-site commissioning and operator training for international customers. Remote technical support is also available via video conference.
Q4: What is the required steam pressure?
A4: Recommended steam supply is saturated steam at 0.3–0.6 MPa (3–6 bar). The unit can be customized for higher or lower pressures if needed.
Q5: Is the evaporator easy to clean between batches?
A5: Yes, the plate design minimizes dead zones, and a CIP spray ball is included for automated cleaning without disassembly.
Q6: Can the evaporator be used for concentration of other liquids besides wastewater?
A6: Absolutely. It can be applied to concentrate chemical solutions, fruit juices, or pharmaceutical extracts as long as the materials are compatible with stainless steel and steam heating.
Q7: What is the warranty period?
A7: We offer a standard 12-month warranty from delivery date, covering manufacturing defects. Extended warranties are available upon request.
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