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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. As a leading manufacturer with certification, we proudly present our Automatic Caustic Soda Flake Production Line with Less Salt & Electricity Consumption and Mill Test Report. This advanced system is engineered to deliver high-purity caustic soda flakes while significantly reducing operational costs—saving both energy and raw materials. Our production line is trusted by clients across North America, South America, Europe, Southeast Asia, Africa, and beyond, thanks to its robust design and consistent output.
The ZLN caustic soda flake production line integrates cutting-edge automation, low-salt technology, and energy-efficient evaporation systems to produce flakes with a salt content as low as 0.3-0.5%. With a Mill Test Report provided for every shipment, you can verify the quality and performance parameters. Whether you are a chemical distributor or an end-user in the detergent, textile, or water treatment industry, this line offers a reliable and cost-effective solution.
Key Features & Technical Specifications
Automatic Control System: PLC-based automation minimizes human error, ensures consistent flake quality, and allows remote monitoring.
Low Salt Consumption: Unique desalination design reduces salt content to ≤0.5%, meeting international standards like GB/T 209-2018 (optional).
Energy-Efficient Evaporation: Multi-effect evaporator system cuts electricity consumption by up to 20% compared to traditional lines.
High Purity Output: Flake purity reaches 98-99% NaOH, suitable for demanding applications.
Durable Construction: Main components made of stainless steel 304/316L for corrosion resistance and long service life.
Compact & Modular Design: Easy to install, operate, and maintain, with customizable capacity from 5,000 to 100,000 tons per year.
Mill Test Report Included: Each line comes with a detailed report covering chemical composition, density, and particle size distribution.
| Parameter | Specification |
| Annual Capacity | 10,000 - 50,000 tons (customizable) |
| NaOH Content | ≥98% |
| Salt (NaCl) Content | ≤0.5% |
| Electricity Consumption | ≤120 kWh/ton (via multi-effect evaporation) |
| Steam Consumption | ≤1.2 ton/ton product |
| Flake Size | 0.5 - 5 mm (adjustable) |
| Main Material | Stainless Steel 316L |
| Automation Level | Fully automatic, 1-2 operators per shift |
Advantages for Your Business
Reduced Operating Costs: Lower electricity and steam consumption mean higher profit margins.
Consistent Quality: Automatic temperature and concentration control ensure uniform flake size and purity batch after batch.
Environmentally Friendly: Closed-loop water recycling and low waste generation align with green manufacturing standards.
Quick Return on Investment: Typical payback period is 12-18 months based on energy savings alone.
After-Sales Support: We offer on-site installation guidance, training, and 24/7 technical support.
Why Choose Tianjin ZLN Technology? With over 15 years of experience in chemical machinery manufacturing, we have delivered 200+ production lines worldwide. Our certified factory in Tianjin ensures strict quality control from raw material procurement to final inspection. We have supplied equipment to clients in 30+ countries, including major markets in Europe, the Americas, and the Middle East. Every production line is tested before shipment, and a Mill Test Report is provided to guarantee performance. Partner with us for a reliable, energy-saving solution that meets your specific capacity and purity requirements. Contact us today for a customized proposal!
Frequently Asked Questions (FAQ)
Q: What is the minimum capacity of this production line?
A: Our standard design starts at 5,000 tons/year, but we can customize from 1,000 to 100,000 tons/year according to your needs.Q: How does the line achieve low salt consumption?
A: We use a patented multi-stage desalination process combined with controlled crystallization, reducing salt content to below 0.5%. Optional ultra-low salt versions can achieveQ: Can I get a sample of the flakes before purchasing?
A: Yes, we can provide samples from a similar line operating at our facility or from a client’s plant for your quality evaluation.Q: What is the delivery time and shipping port?
A: Typical production lead time is 90-120 days after order confirmation. We ship from Tianjin Port, China, with FOB or CIF terms available.Q: Do you provide installation and commissioning support?
A: Absolutely. We offer on-site technical guidance for installation, commissioning, and operator training at an additional cost. Remote support is available 24/7.Q: Is the production line compliant with international standards?
A: Yes, our line meets quality management standards and can be designed to comply with local regulations (e.g., CE, GB). We provide a Mill Test Report with each shipment.Q: What is the warranty period?
A: We offer a 12-month warranty from the date of shipment covering manufacturing defects. Extended warranty options are available upon request.Q: Can I visit your factory in Tianjin?
A: Certainly. We welcome clients to visit our manufacturing facility and see a demonstration unit. Please schedule an appointment via our sales team.
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