Skid Mounted Liquid Chlorine Production System With Fully Automatic Control
Product Spotlights
Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. — a professional manufacturer dedicated to advanced chemical production solutions. Our Skid Mounted Liquid Chlorine Production System with Fully Automatic Control represents the pinnacle of efficiency and reliability in on-site chlorine generation. Designed for industries requiring consistent, high-purity liquid chlorine, this system integrates all key processes—electrolysis, drying, compression, and liquefaction—into a compact, pre-assembled skid. With fully automated PLC control, it minimizes manual intervention while maximizing output quality and safety. Whether for municipal water treatment, pulp bleaching, or chemical synthesis, our system delivers exceptional performance tailored to your specific needs.
Key Features & Technical Advantages:
Skid-Mounted Design: Pre-piped, pre-wired, and factory-tested for quick installation — reduces on-site construction time by up to 50%.
Fully Automatic Control: Advanced PLC with HMI touch screen monitors and adjusts key parameters (temperature, pressure, concentration) in real time, ensuring stable operation 24/7.
High Purity Output: Liquid chlorine purity ≥99.5% (by volume), meeting industrial-grade standards for disinfection and oxidation.
Energy Efficient: Optimized electrolytic cell design lowers power consumption to ≤4.5 kWh per kg of chlorine produced.
Safety Systems: Integrated leak detection, emergency shutdown, and pressure relief valves comply with international safety norms.
Customizable Capacity: Available in ranges from 50 kg/h to 5000 kg/h — scalable for small workshops to large industrial plants.
Low Maintenance: Corrosion-resistant materials (e.g., titanium electrodes, PVDF piping) extend service life and reduce downtime.
Environmentally Friendly: Closed-loop brine recycling system minimizes waste and chemical consumption.
Technical Specifications: (Sample configuration for a 500 kg/h unit)
| Parameter | Value |
| Production Capacity | 500 kg/h |
| Liquid Chlorine Purity | ≥99.5% |
| Power Consumption | ≤4.5 kWh/kg Cl₂ |
| Operating Pressure | 0.6 – 1.0 MPa |
| Cooling Water Requirement | ~30 m³/h |
| Skid Dimensions (L×W×H) | 12m × 3m × 3.5m |
| Control System | Siemens PLC + 10-inch touch screen |
Customer Benefits:
Fast ROI: Eliminates transportation and storage costs of bulk liquid chlorine — produces on-demand at your site.
Operational Simplicity: Automatic start/stop, alarm logs, and remote monitoring via optional SCADA interface.
Flexible Integration: Can be combined with existing brine treatment or chlorine handling systems.
Global Compliance: Designed to meet ASME, PED, or GB standards (customizable).
Comprehensive Support: Our team provides installation guidance, operator training, and 24/7 after-sales technical assistance.
Why Choose Tianjin ZLN?
With years of experience in electrochemical engineering, ZLN has supplied over 200 skid-mounted chlorine systems worldwide to clients in North America, South America, Southeast Asia, Africa, and Europe. Our factory is certified, and every unit undergoes strict quality control before shipment from Tianjin Port. We understand that reliability and safety are non-negotiable — that's why we use premium materials and conduct full-load testing in our facility. From initial consultation to commissioning, we work closely with you to customize the system to your site conditions and production targets. Choose ZLN for a partner that delivers not just equipment, but a worry-free solution.
Frequently Asked Questions:
Q1: What raw materials are required to operate the system?
A: The main raw materials are common salt (NaCl) and water. Brine is prepared on-site and fed into the electrolysis cells. Electricity is also required.
Q2: How long does installation typically take?
A: For a standard skid-mounted unit, installation and commissioning can be completed within 3–5 working days, as most piping and wiring are pre-assembled.
Q3: Is the fully automatic control suitable for remote operation?
A: Yes, optional remote monitoring via Ethernet/4G is available. The PLC supports Modbus protocol for integration with plant DCS.
Q4: What safety features are included?
A: The system includes chlorine gas detectors, automatic shutoff valves, emergency vent scrubbers, and pressure relief devices. All safety components comply with international standards.
Q5: Can the capacity be adjusted after purchase?
A: The system is designed for a fixed nominal capacity, but part-load operation down to 50% is possible without significant efficiency loss. For major capacity changes, consult our engineers.
Q6: What is the expected lifespan of the electrolytic cells?
A: With proper maintenance, titanium-based electrodes typically last 5–8 years. The overall system lifespan exceeds 20 years with regular servicing.
Q7: Do you provide training for operators?
A: Yes, we offer on-site training for up to 5 operators during commissioning, plus detailed manuals and video tutorials.
Q8: How do you handle shipping and customs documentation?
A: We arrange all logistics from Tianjin Port, including packing in export-grade wooden cases, and provide necessary certificates (packing list, invoice, COO, etc.).
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