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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a leading manufacturer with certification, presents our Skid Mounted Hydrochloric Acid Generation System with Plug-Play Installation. This ready-to-use unit integrates advanced reaction technology into a compact, corrosion-resistant skid, eliminating on-site assembly and reducing commissioning time. Designed for safe, efficient, and on-demand HCl production, it serves industries such as metal pickling, oil well acidizing, and chemical synthesis. With ZLN's expertise, you gain a reliable partner for your acid supply needs.
Key Features & Benefits
Plug-Play Design: Pre-assembled on a heavy-duty skid, all piping, valves, and instruments are factory-installed. Connect feedstocks and power—start production within hours.
Corrosion-Resistant Materials: Wetted parts are made of FRP, PP, or PVDF (optional) to withstand concentrated HCl and H₂SO₄, ensuring long service life.
Automatic PLC Control: Touchscreen interface for real-time monitoring of reaction temperature, pressure, and flow rate. Safety interlocks and alarm systems prevent overpressure and leakage.
Modular Scalability: Multiple skids can be paralleled to increase capacity. Customizable for 1–50 tons/day HCl (20%–36% concentration).
Low Operating Cost: Uses common salt (NaCl) and sulfuric acid (H₂SO₄) as feedstocks. High conversion efficiency reduces raw material waste.
Compact Footprint: Factory footprint as small as 6m × 2.5m × 2.8m, ideal for limited space or mobile applications.
Technical Specifications
| Parameter | Value |
|---|---|
| Production Capacity | 1 – 50 TPD (Customizable) |
| HCl Concentration | 20% – 36% (Adjustable) |
| Feedstock | NaCl (99% purity) + H₂SO₄ (98%) |
| Power Consumption | ~50 – 200 kWh per ton HCl |
| Operating Temperature | 80 – 120°C (Controllable) |
| Materials of Construction | FRP / PP / PVDF / PTFE Lined |
| Weight (Typical 5 TPD Unit) | ~8,000 kg |
| Export Standard | Packed in 20'GP / 40'HQ container |
Application Scenarios
On-site HCl generation for metal surface treatment (pickling, galvanizing)
Oil & gas well acidizing stimulation
Chemical synthesis of chlorine derivatives, PVC, or organic chlorides
Water treatment pH adjustment & regeneration of ion exchange resins
Laboratory & pilot plant deployment
Why Choose ZLN?
As a reliable manufacturer based in Tianjin, China, ZLN Technology has served clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. We hold an quality management system and have exported hundreds of modular chemical units. Our skid-mounted HCl generation system is built with proven safety features, including emergency vent systems, acid-resistant gaskets, and automated shutdown. Each unit undergoes strict factory testing before shipment. We provide comprehensive after-sales support: remote technical assistance, spare parts supply, and on-site commissioning guidance (optional).
With ZLN's plug-play system, you eliminate the risks of handling and storing bulk hydrochloric acid. Generate acid on-demand, reduce transportation costs, and improve workplace safety. Contact us today for a customized quotation – our engineering team can tailor the system to your specific capacity, concentration, and layout requirements.
Frequently Asked Questions (FAQ)
Q: What feedstocks are required for this system?
A: The system uses common salt (NaCl) and concentrated sulfuric acid (H₂SO₄). Both are readily available industrial chemicals.Q: How long does installation take?
A: Since it's a plug-play design, installation typically takes 1-2 days: place the skid, connect utilities (power, water), and start operation.Q: What concentration of HCl can I achieve?
A: The standard range is 20%–36% by weight. Custom concentration up to 38% is possible upon request.Q: Is the system fully automated?
A: Yes, it features a PLC with touchscreen control for automatic dosing, temperature regulation, and safety interlock.Q: What safety features are included?
A: It includes emergency vent valves, acid-proof seals, leak detection sensors, and automatic shutdown in case of abnormal parameters.Q: Can the system handle different production capacities?
A: Absolutely. We offer modular designs from 1 to 50 TPD. Multiple units can be combined for larger outputs.Q: Do you provide spare parts and after-sales service?
A: Yes, we stock critical spare parts and offer remote support. On-site commissioning can be arranged at additional cost.Q: What warranty do you offer?
A: Standard warranty is 12 months from shipment. Extended warranty available upon request.
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