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Help CenterPharmaceutical Grade Duplex Stainless Steel MVR Evaporator for API Solvent Recovery and Concentration
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a professional manufacturer specializing in high-quality MVR evaporators. Our Pharmaceutical Grade Duplex Stainless Steel MVR Evaporator is engineered for efficient API solvent recovery and concentration, ensuring superior product purity and operational reliability. With over 15 years of experience and a factory spanning 10,000-30,000 square meters, we deliver robust solutions tailored to the demanding pharmaceutical industry.
This advanced evaporator utilizes mechanical vapor recompression (MVR) technology, significantly reducing energy consumption compared to traditional evaporation methods. The duplex stainless steel construction provides excellent corrosion resistance, making it ideal for handling aggressive organic solvents and acidic or alkaline streams. Below are the key technical specifications:
| Parameter | Specification |
|---|---|
| Material | Duplex Stainless Steel (e.g., S31803, S32205) |
| Capacity | 500 – 5,000 L/h (customizable) |
| Evaporation Temperature | 35 – 100°C (depending on solvent) |
| Power Consumption | 25 – 100 kW (per module) |
| Control System | PLC + HMI with remote monitoring option |
| Vapor Compression | Centrifugal compressor with variable speed drive |
| Applications | API solvent recovery, concentration, wastewater treatment |
Key Features & Benefits:
- Energy Efficiency: MVR technology reduces steam consumption by up to 90%, lowering operating costs.
- Corrosion Resistance: Duplex stainless steel withstands chlorides, acids, and organic solvents, extending equipment lifespan.
- Pharmaceutical Grade: Smooth surface finish, sanitary design, and compliance with cGMP guidelines ensure product purity.
- Automation: Fully automatic PLC/HMI system with real-time monitoring, alarm functions, and data logging.
- Compact Footprint: Modular design saves floor space and simplifies installation.
- Versatility: Suitable for various solvents (methanol, ethanol, acetone, ethyl acetate, etc.) and concentration ranges.
- Low Maintenance: Automatic cleaning (CIP) option reduces downtime.
Our MVR evaporator is widely used in pharmaceutical companies for recovering high-value solvents, concentrating API solutions, and reducing waste volume. The system is designed for continuous operation, ensuring consistent output quality. Each unit undergoes rigorous testing before delivery.
Why Choose Qingdao Conqinphi?
As a manufacturer with annual export value of US$10-50 million, we serve clients across North America, South America, Europe, Asia, Africa, and Oceania. Our company holds multiple certifications including ISO9001, HACCP, OHSAS18001, ISO14000, TL900, etc. With a dedicated team of 201-300 employees and a 10,000-30,000 sqm factory, we ensure strict quality control and prompt delivery. We offer comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply.
Contact us today to discuss your specific API solvent recovery requirements. We provide customized solutions and competitive pricing. Your inquiry is always welcome.
Frequently Asked Questions (FAQ)
- What types of solvents can this evaporator handle? It is suitable for common organic solvents like methanol, ethanol, acetone, ethyl acetate, and many others. The duplex stainless steel construction resists corrosion from acidic or alkaline mediums.
- What is the typical energy savings compared to a conventional evaporator? MVR technology can reduce energy consumption by up to 80-90%, as it recycles the latent heat of vaporization.
- Can the capacity be customized? Yes, we offer a wide range of capacities from 500 L/h to 5,000 L/h per unit, and multiple units can be combined for larger throughput.
- Is the system fully automated? Yes, it includes PLC control with HMI touch screen, automatic adjustment of operating parameters, and remote monitoring capability.
- Do you provide installation and training? We offer on-site installation supervision and operator training. Detailed manuals and video tutorials are also provided.
- What certifications does your company have? We are certified under ISO9001, HACCP, OHSAS18001, ISO14000, TL900, and others. These ensure product quality and safety.
- What is the delivery time? Typically 45-60 days after order confirmation, depending on customization and order volume.
- How does the evaporator handle fouling or scaling? An optional CIP (clean-in-place) system can be integrated to automatically clean the heat exchange surfaces, minimizing maintenance.
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